2025 Owner’s Manual

 

RZR Trial S 1000

 

QUADRICYCLE

 

 

Read this manual carefully. It contains important safety information. This is an adult QUADRICYCLE only.

Operation is prohibited for those under 18 years of age.

 

This Owner Manual refers to EGIMOTORS QUADRICICLES

(To be filled in by your Dealer)

 

This Owner’s Manual must always remain inside you Quadricycle

(Legal requirement)

A digital/printable copy is available on www.egimotors.com

 

 

 

 

 

Year ________________________________________________________

 

Model Type___________________________________________________

 

Code number (spare parts use only) _______________________________

 

VIN Number__________________________________________________

 

Engine Serial Number __________________________________________

 

Key Number __________________________________________________

 

Registration Plate Number _______________________________________

 

 

WELCOME

Thank you for purchasing an EGIMOTORS Quadricycle, and welcome to our world-wide family of enthusiasts.

 

We have done This manual to inform you on how to use and maintain the best condition of operation for your Quadricycle.

If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you.

Be sure to visit us online at www.Egimotors.it  for the latest news and for product and Safety information.

We believe we sets a standard of excellence for all utility and Quadricycle manufactured in the world today.

Many years of experience have gone into the engineering, design, and development of your Quadricycle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your QUADRICYCLE, be sure to follow the instructions and recommendations in this owner’s manual.

Your manual contains instructions for the maintenance of the Quadricycle and information about repairs.

Service Manual are available from Dealers, only them can perform major repair and install accessory.

Your dealer knows your Quadricycle better than anyone and is interested in your total satisfaction, he can perform your service needs during and after the warranty period.

 

For the most up-to-date owner’s manual visit:

http://egimotors.it/libretto-uso-manutenzione/

 

 

Read and understand this Owner’s Manual is extremely important for your safety and for all the operators, so please take your time to read all the pages and be sure that is someone else will use the Quadricycle before will take this manual and read and understand all, this will give you the best knowledge and skills on how to ride in security.

Copyright 2025 EGIMOTORS.

All the information contained within this publication is based on the latest product information at the time of publication.

Due to constant improvement in the design and quality of product components, some minor discrepancies may result between the actual unit and the information presented in this publication.

Descriptions and or procedure in this publication are intended for reference use only. No Liability can be accepted for omission or inaccuracies. Any reprinting or reuse of the depictions and or procedures contained within this publication are intended for reference use only. The original instruction is in English.

Other languages are provided as translation of the original Instruction see the EGIMOTORS website for more details and procedure.

 

INTRODUCTION. 7

CERTIFICATE OF PRE-DELIVERY INSPECTION.. 9

SAFETY. 13

FEATURES AND CONTROLS. 37

7" DISPLAY BY RIDE COMMAND (IF EQUIPPED) 67

OPERATION.. 78

EMISSION CONTROL SYSTEMS. 84

MAINTENANCE. 85

SPECIFICATIONS. 141

PRODUCTS. 146

TROUBLESHOOTING.. 148

WARRANTY. 154

MAINTENANCE LOG.. 160

 

 

 

INTRODUCTION

IMPORTANT INFORMATION

Failure to follow the warnings contained in this manual can result in severe injury or death.

This QUADRICYCLE is not a toy and can be hazardous to operate. This QUADRICYCLE handles differently than other QUADRICYCLEs. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

•      Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the QUADRICYCLE. Keep this manual with the QUADRICYCLE at all times.

•      This QUADRICYCLE is an ADULT QUADRICYCLE ONLY. You MUST be at least 18 years of age and have a valid driver’s license to operate this QUADRICYCLE.

•      No person under the age of 12 may ride as a passenger in this QUADRICYCLE.

•      Never permit a guest to operate this QUADRICYCLE unless the guest has read this manual and all product labels.

•      Always keep hands, feet, and all other body parts inside the QUADRICYCLE at all times.

•      Always wear the proper clothing when operating or riding in this QUADRICYCLE. All riders should wear substantial footwear, long pants, and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for riding or working conditions.

•      Never operate this QUADRICYCLE under the influence of drugs or alcohol, as these conditions impair judgement and the operator’s ability to react.

 

 

TOOLS FOR SAFE RIDING

To safely operate this QUADRICYCLE, it is important to become familiar with its features, controls, and characteristics. Review the Safety Briefings for this QUADRICYCLE that apply to you:

•      Operators

•      Riders

•      Owners

•      Trailering the QUADRICYCLE

•      Maintaining the QUADRICYCLE

Additionally, read the product safety labels on the QUADRICYCLE and follow all rules and regulations concerning the operation of this QUADRICYCLE in your area.

 

SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on your QUADRICYCLE. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

 

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE provides key information by clarifying instructions.

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

 

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

 

 

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

 

 

 

 

QUADRICYCLE IDENTIFICATION NUMBERS

Record your QUADRICYCLE’s identification number ①  and engine serial number w in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

 

 

 

 

QUADRICYCLE Model Number:
QUADRICYCLE Identification Number:
Engine Serial Number:

 

 

CERTIFICATE OF PRE-DELIVERY INSPECTION

Quadricycle Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

ASSEMBLY / SERVICE / INSPECTION

 

 - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.

 - BATTERY VOLTAGE – Misuse and record the battery voltage after 30 minutes after charger has been removed ____ DCV

 - TIRE PRESSURE – Verify Pressure if set to Specification

 - WHEEL NUT – Torque to specification

 - HANDLEBAR CLAMPS - Torque bolts to specification

 - MASTER CYLINDER – Torque bolts to specification 

 - FRONT TOE ALIGMENT – Verify proper toe setting

 - BALL JOINT – Inspect bolts and/or cotter pin

 - STEERING POST – Inspect cotter pin

 - TIE ROD – Inspect jam nuts and cotter pin

 - TRANSMISSION – Add oil if needed

 - GREASE FITTING – Check and Grease all the Fitting if needed

 - ENGINE OIL – Check level of oil, add if needed

 - BRAKE FLUID – Check level of fluid, add if needed in brake master cylinder(s)                 

 - ENGINE COOLANT – Inspect coolant in recovery bottle. Add if needed.

 - PARK BRAKE – Verify proper operation

 - INTAKE AIRBOX – Inspect hose connection and clamps. Inspect filter condition.

 - LIGHTS   – Verify operation of all lights

 - FUEL – Check level of fuel and add if needed

 - WIRE HARNESS / HOSE/ LINES – Inspect wire, hoses, and line from kinks, pinching and sign of abrasion.

 - UNIT INQUIRY – Check in the system and complete applicable Service Bulletins Recalls or factory direct modification(s)

 - COSMETIC INSPECTION – Inspect the quadricycle for damage and proper fit and finish.

 

DEALERSHIP NAME____________________________#_________

 

ASSEMBLED BY_________________________________________ 

 

DATE                /             /              

 

SIGNATURE

 

 

STAMP

 

 

Quadricycle Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

TEST RIDE

 

 - ENGINE – Starting acceleration and smoothness.

 - IDLE SPEED – Verify when cold and hot the engine idle properly.

 - TROTTLE – With engine idling and transmission in Neutral, swing the handlebar through entire travel range and verify proper and smooth operation.

 - ETC - Verify proper operation and throttle free play.

 - AUXILIARY SHUT OFF SWITCH - Verify proper operation. 

 -  BRAKES - Verify proper operation. Torque bolts to specification

 - DRIVELINE – Verify smooth operation 

 - CLUTCH / TRANSMISSION – Verify proper shifting and transmission engagement/ indicator lights must correspond with gears.

 - AWD ADC – Verify proper operation.

 - REVERSE SPEED LIMITER – Verify operation and override control.  

 - INSTRUMENTATION – Verify operational reading.

 - WHINCH (If equipped) – Verify proper operation.

 - SUSPENSION / STEERING – Verify adjustment, stability and operation.

 - ENGINE COOLANT Inspect coolant in recovery bottle between Min and Max after test ride, add if necessary.

 - DIAGNOSTIC SYSTEM – Run Engine up to full operating temperature. Use digital Wrench to generate and submit a “Service Report” recommended Process.

 - LEAKEAGE – After completing “Diagnostic System “check for leakage and verify proper connection of oil / exhaust / fuel / Coolant / Brake fluid fitting, inspect hoses for sign and abrasion.

 - CLEAN – Wash and clean the quadricycle before delivery.

 

 

 

TEST RIDDEN BY ___________________________________________________

 

DATE                /             /              

 

 

SIGNATURE

 

 

 

STAMP

 

 

Quadricycle Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

DELIVERY TO CUSTOMER

 

 - WARRANTY REGISTRATION FORM – Completed and signed.

 - OWNERS MANUAL – Emphasize the importance of reading for customer Safety and Servicing of Quadricycle/ Explain periodic maintenance responsibilities.

 - WARRANTY POLICY – Explanation / Limit / Requirements.

 - KEYS - Record Key Number.

 -  Controls – Show location and function.

 - BELT LIFE – Discuss proper operation procedure operating and proper use of High and Low Gear Range.

 - BREAK IN PROCEDURE – Review as outline in Owner’s Manual.

 - STORAGE / FUELING / TRANSPORTATION – Review as outline in the owner’s manual.

 - TOOL KIT – Show location.  

 - Safety Video – Review with Customer.

 - SAFETY FEATURES – Review all safety features of quadricycle operation for new operation.

 - DRIVING PROCEDURE – Review Operator driving procedure outlined in the Owner’s Manual.

 - SVIA TRAINING FACT SHEET – Review with customer.

 - SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. 

 - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this QUADRICYCLE in accordance with the instructions issued by EGIMOTORS.

 

DEALERSHIP NAME____________________________#_________

 

DELIVERED BY_________________________________________ 

 

DATE                /             /              

 

SIGNATURE

 

 

STAMP

 

 

Quadricycle Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

CUSTOMER ACCEPTANCE

 

 - I have reviewed the EGIMOTORS warranty Policy / Policies

 - I have inspected the Quadricycle and it meets my satisfaction.

 - I understand the importance of following the Owner’s Manual and instructions.

 - I understand the importance of using all safety features.

Review with customer.

 - I understand the importance of all operation following the operator driving procedures in the Owner’s Manual.

 - I have been instructed on the authorized online SVIA training course by my Dealer ____________________________________

(Name of dealership and person who inform the Customer)

 

 

CUSTOMER NAME_____________________________________

 

 

 

 

CUSTOMER SIGNATURE            

 

 

DATE                /             /              

 

 

SAFETY

OWNER REQUIREMENTS

Improper use, maintenance, or modification of this QUADRICYCLE can lead to serious injury or death.

 

 

Require proper use of your QUADRICYCLE. Do not allow anyone to operate your QUADRICYCLE or ride as a passenger unless they are properly instructed and you are sure they are willing to ride responsibly. To prevent unauthorized use, always remove the ignition key when the QUADRICYCLE is not in use.

 

Any modifications or installation of non-EGIMOTORS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to EGIMOTORS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. It is never appropriate to install any additional seating.

Check with the manufacturer to determine any potential effect of a modification or accessory on the safe use of your QUADRICYCLE. You are responsible for injuries related to modifications to the QUADRICYCLE. Modifications or accessories may:

•      Damage machine components - especially modifications that increase speed or power.

•      Make the QUADRICYCLE less stable at higher speeds.

•      Add weight, reducing the amount of cargo and total weight you can carry, and raise the QUADRICYCLE’s center of gravity.

•      Overload the QUADRICYCLE’s electrical system capacity. Blowing a fuse may cause a loss of lights or engine power.

•      Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS).

•      Make it illegal to own or operate your QUADRICYCLE. EGIMOTORS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.

•      Void your warranty.

 

The QUADRICYCLE ROPS, when used with the seat belts and doors, provides a structure to help protect occupants. The structure will not protect occupants in all rollovers or accidents.

For more information about safety, contact an authorized dealer or visit the EGIMOTORS website at  www.egimotors.it

 

DRIVER AND PASSENGER QUALIFICATIONS

Make sure operators are 18 or older with a valid driver’s license. Just because a teenager has a license does not mean that they will make good judgments about driving and avoid risk taking.

 

 

EGIMOTORS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this QUADRICYCLE. For example, young drivers may need to have an adult in the QUADRICYCLE with them and not be allowed to drive with their friends in the QUADRICYCLE.

 

Make sure all riders fit the QUADRICYCLE. Be sure that the driver and all passengers are able to:

•      sit with their backs against their seat,

•      adjust the seat belt to fit properly,

•      have both feet flat on the floor, and

•      have both hands on the steering wheel or on a passenger hand hold.

 

Do not allow children who need child safety seats or booster seats to ride in the QUADRICYCLE. The QUADRICYCLE is not designed to restrain automotive child safety seats.

You are responsible for your passengers. Be sure passengers are seated properly, belted, holding the passenger hand hold, and ready to brace.

Unrestrained riders can fall out or be thrown around and from a moving QUADRICYCLE.

Every person must be properly seated and belted in their own seat. Two people should never be belted into a single seat belt. People belted together can crash into one another in a collision and be seriously injured. Never carry passengers in the cargo bed as they could be thrown against or out of the QUADRICYCLE or come into contact with moving parts.

Do not let people drive or ride after using alcohol or drugs.

 

PREPARE QUADRICYCLE FOR THE RIDE

Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the QUADRICYCLE is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.

 

 

 

ITEM	REMARK
Brake Fluid	Ensure proper level and condition
Front and rear suspension	Inspect, lubricate if necessary
Steering	Ensure free operation
Tires	Inspect condition and pressure
Wheels/Lug Nuts	Inspect, ensure fastener tightness
Fuel and oil	Ensure proper levels and condition
Coolant	Ensure proper level and condition
Indicator lights/switches	Ensure proper operation
Air Filter	Inspect, replace as needed
Engine intake pre-filter	Inspect, clean
PVT intake pre-filter	Inspect, clean
Headlights	Check operation
Brake lights/taillights	Check operation
Seat Latches	Push down on both seat backs to ensure the latches are secure

 

ITEM	REMARK
Seat Belts	Check length of belt for damage, check latches for proper operation
Exhaust	Inspect spark arrester and clean if needed.
QUADRICYCLE Debris	Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.
Passenger Hand Hold	Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the clasps are fully locked after making adjustments.
Lock adjustable steering wheel	Do not adjust the steering wheel while the QUADRICYCLE is moving.

Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury:

•      Maintain EGIMOTORS recommended tire pressure. Check pressure before operating. Even if your QUADRICYCLE has only been driven a short distance, the tire pressure readings can become higher.

•      Make sure tire pressures match the specifications listed in the table below.

•      Only use the size and type of tires specified for this QUADRICYCLE.

•      Do not operate your QUADRICYCLE with worn or damaged tires.

•      Always follow your tire manufacturer’s instructions for maintenance.

 

MEASUREMENT	SPECIFICATION
Maximum Cargo Box Load	136 kg
Tire Pressure in Bar	Front: 1 Bar Rear: 1 Bar
Maximum Weight Capacity Includes weight of operator, passenger, cargo, and accessories	335 kg

 

PREPARE YOURSELF, PASSENGERS, AND CARGO FOR THE RIDE

Wear an approved helmet. Riding in this QUADRICYCLE without wearing an approved helmet increases the risk of serious injury. For example, a helmet reduces your risk of injury from head strikes with the QUADRICYCLE or other objects even if there is no crash.

Approved helmets in Europe bear the ECE

22.05 (or newer) label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

 

 

 

Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision.

EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards CE.

 

 

Additional protective clothing and gear that may be appropriate for your riding conditions includes:

•      Always wear shoes when operating. Consider wearing sturdy over-the-ankle boots suitable for the terrain you will be riding in.

•      Full-finger gloves can protect against wind, sun, cold, and objects. Choose gloves that fit snugly and allow fingers to move freely and grip on the steering wheel or hand holds.

•      Consider long sleeves and long pants to help protect arms and legs.

•      Long-term exposure to wind and engine noise can cause permanent hearing loss. Properly worn hearing protective devices such as earplugs can help prevent hearing loss. Check local laws or the rules of the riding area you are in before wearing hearing protection to make sure its use is permitted.

Always stay completely inside the QUADRICYCLE and hold the steering wheel or hand holds. Body parts outside of the QUADRICYCLE can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the QUADRICYCLE for any reason. Do not hold onto the ROPS frame or put any part of your body on the door.

Riding in this QUADRICYCLE without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this QUADRICYCLE.

Be sure riders pay attention and plan ahead. If you think or feel the QUADRICYCLE may tip or roll, reduce your risk of injury:

•      Keep a firm grip on the steering wheel or hand holds and brace yourself.

•      Do not put any part of your body outside of the QUADRICYCLE for any reason.

 

This QUADRICYCLE is not designed to carry unrestrained pets. An unrestrained pet can be thrown about and injure riders, even during normal operation. When transporting pets, use a pet crate suitable for off-road use that is secured to the QUADRICYCLE.

Fuels such as gasoline can be extremely flammable. To reduce the risk of serious injury or death, never carry fuel or other flammable liquids on this QUADRICYCLE. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers. Hot QUADRICYCLE parts can cause fires, even after the engine has been turned off.

Never exceed QUADRICYCLE weight capacities. Overloading the QUADRICYCLE or carrying cargo improperly will cause changes in stability and handling, which could cause loss of control or an accident. See the Specifications chapter for weight capacities.

Secure cargo in the cargo box as far forward, centered and as low as possible. When cargo cannot be positioned and secured in this way, operate with extra caution. Unsecured cargo can strike and injure riders, affect QUADRICYCLE handling, and result in loss of control.

The weight of riders and cargo changes QUADRICYCLE braking, handling, and stability. To avoid loss of control, turn gradually, operate at slower speeds, and avoid rougher or steeper terrain.

 

DRIVING GUIDELINES

Drive responsibly. This QUADRICYCLE is not a toy and can be hazardous to operate. This QUADRICYCLE has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other QUADRICYCLEs may not.

Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. To avoid loss of control and rollovers:

 

 

•      Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

•      Slow down before entering turn.

•      Avoid hard acceleration when turning, even from a stop.

High speed off-road operation

Driving off-road QUADRICYCLEs to test the limits of your skills or abilities can be very dangerous to you, passengers, and bystanders. Basic skills for driving a car, ATV, or other off-road QUADRICYCLEs do not equip drivers to safely attempt high speed off-road operation. Develop your skill gradually through training, practice, and experience with the various driving modes of this QUADRICYCLE and the terrain in which you are operating. Always do a low speed reconnaissance run (pre-run) to become aware of anything you may encounter.

High speed off-road operation can lead to loss of control, crashes, or hard landings that can seriously injure occupants (even without rolling the QUADRICYCLE or damaging it).

If you plan on using the QUADRICYCLE for high speed, off-road competition, additional safety equipment may be necessary. Check the rules that apply to your competition.

Do not go over jumps — going airborne can lead to serious injury or death. Going airborne can cause loss of control, rollovers, or crashing into the ground and may damage the QUADRICYCLE. Even without crashing, landings can be hard enough to cause any QUADRICYCLE suspension to fully compress (e.g., bottom out).

Serious injuries, including spinal injuries, can occur even if riders are properly harnessed, wearing helmets and the QUADRICYCLE is not damaged and remains upright.

You may encounter slopes, "jumps", or other terrain features that could send the QUADRICYCLE airborne, depending on your speed. These may be defectively designed, poorly maintained, or not suitable for this QUADRICYCLE. Slow down, use extra care, and avoid going airborne. Never take this QUADRICYCLE over jumps.

Watching someone else go over a jump or go airborne does not mean you can safely do so. EGIMOTORS cannot determine whether any jump you may encounter is appropriate for this QUADRICYCLE. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this QUADRICYCLE and may cause serious injury or death.

 

 

Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Proceed slowly and with extra care on unfamiliar terrain. Avoid paved surfaces. Sudden changes in terrain such as holes, depressions, banks, softer or harder ground, or other irregularities may cause loss of control or rollover. Give yourself time to react to rocks, bumps, or holes that may be hard to see. Operating in deep snow or tall grass may make it harder to see obstacles.

If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the QUADRICYCLE in a safe place. Get out to inspect the area thoroughly. Look from both your approach side and exit side. If you are reasonably confident you can continue safely, choose the path that will allow you to go straight over the obstacle to minimize the QUADRICYCLE tipping sideways. Go only fast enough to maintain your momentum, but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room, or back up until you find a less difficult path.

Abrupt application of the accelerator pedal can cause the tires to lose traction, reducing control of the QUADRICYCLE and increasing the possibility of an accident, especially while on sloped terrain or while crossing obstacles such as rocks or logs.

 

This Quadricycle is approved for on-road use.

Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain.

Driving up hills

Check the terrain before ascending a hill and make sure it is not too slippery or loose. Engage all-wheel drive for hills. Drive straight uphill, keeping speed and throttle steady. Avoid steep hills which can cause the QUADRICYCLE to overturn.

 

Recovering from stalling on a hill

If the QUADRICYCLE loses forward speed, apply the brakes gradually and stop. Do not attempt to turn the QUADRICYCLE around. Instead, shift to reverse and allow the QUADRICYCLE to slowly roll straight downhill. Apply light brake pressure to control speed.

Overtopping a hill

Slow down when you reach the crest of a hill. Never blindly go over the crest of a hill or a drop off at high speed. An obstacle, a sharp drop, or another QUADRICYCLE or person could be on the other side of the hill.

Driving down hills

Check the terrain before descending a hill and make sure it is not too slippery or loose. Engage all-wheel drive and proceed slowly, applying the brakes lightly.

Never descend a hill with the transmission in neutral or if the engine is turned off.

Avoid side hilling (riding across slopes)

If unavoidable, proceed slowly and with extra caution. Avoid obstacles and changes in terrain that could cause the QUADRICYCLE to tip or slide. If it feels like the QUADRICYCLE begins to tip or slide, immediately turn downhill.

Riding near wooded areas or brush

Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants.

 

 

Riding in snow

Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.

Riding on ice

Never operate the QUADRICYCLE on a frozen body of water unless you have verified that the ice can support the weight of the QUADRICYCLE. Severe injury or death can result if the QUADRICYCLE falls through the ice.

Riding in water / Falling into water

Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the QUADRICYCLE in

fast-flowing water or in water that exceeds the floor level of the QUADRICYCLE. Avoid sharp drop-offs and large rocks. Choose a path that provides an entrance and exit point with gradual inclines. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

 

Riding on sand dunes

Use extra caution when operating on or near dunes. Be alert for changes in terrain. Never blindly go over the crest of a hill or a drop-off at high speed. An obstacle, a sharp drop, or another QUADRICYCLE or a person could be on the other side of the hill.

Riding in low-visibility conditions

Use extra caution and drive slowly in conditions of reduced visibility such as fog, rain, and darkness.

Plan ahead to avoid the need for evasive maneuvers, such as swerving. Hitting an obstacle — including wildlife — you are not ready for can be dangerous. Choosing to swerve instead can be even more dangerous because it can lead to loss of control, rollover, or collisions.

When operating in areas with possibility of wildlife appearing in your path, plan ahead to avoid swerving for animals if doing so could result in collisions or rollovers. Go slowly or avoid driving during seasons or times of day when animals such as deer are more likely to cross your path without warning.

Avoid Collisions With Other QUADRICYCLEs

When following another QUADRICYCLE or operating in the same area as others, keep a safe distance to avoid collisions. Allow extra space when sight distances are limited by dust, snow, curves, hills, or other conditions. Plan ahead to avoid having to swerve or leave the trail to avoid a collision.

On trails, be prepared to make space for other QUADRICYCLEs to pass. If you need to stop on a trail, move your QUADRICYCLE to the edge of the path to allow others to pass safely.

Correct a skid by turning the steering wheel in the direction of the skid.

Never apply the brakes during a skid.

 

 

 

If the QUADRICYCLE begins to slide downhill or you feel it may tip, turn downhill immediately and stop. Maneuver slowly and carefully until you can drive straight downhill.

Do not continue driving if your QUADRICYCLE may be damaged or if you were in a crash or rollover.

Operating the QUADRICYCLE while damaged or after a crash or rollover can cause loss of control, rollover, or accident, which can lead to serious injury or death. If you cannot safely transport the QUADRICYCLE on your own, contact a recovery and towing service.

After any crash, rollover, or other accident, have a EGIMOTORS dealer inspect the QUADRICYCLE for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.

Be prepared in case your QUADRICYCLE becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride.

There is a recovery tow loop at the front and back of the QUADRICYCLE to attach a winch or strap.

Use these loops to recover this QUADRICYCLE if it is stuck, to pull it onto a tow truck, trailer, or to use this QUADRICYCLE to recover another QUADRICYCLE. These loops are for emergency recovery only and are not for towing QUADRICYCLEs to another location.

Improper recovery may lead to loss of control or QUADRICYCLE damage. Only attach straps to specified locations. Do not attach to any other point on the QUADRICYCLE. Only recover a QUADRICYCLE of equal or lesser size and weight. When recovering a disabled QUADRICYCLE, place the disabled QUADRICYCLE’s transmission in neutral. Do not move a disabled QUADRICYCLE faster than 16 km/h.

Operating, Idling, Or Parking Near Combustible Materials

Engine, exhaust, and other QUADRICYCLE components can be very hot during and after use. Do not idle or park the QUADRICYCLE over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover. Do not let mud, grass, or other debris accumulate on the engine or exhaust system. Inspect and remove as needed.

QUADRICYCLE rollaway can cause serious injury or death. Even when stationary, the QUADRICYCLE may move whenever the gear selector is not in the PARK (P) position or when the brakes are not applied. Always shift to PARK (P) when turning off the engine or leaving the QUADRICYCLE. Use extra care, when leaving the QUADRICYCLE on an incline is unavoidable. If leaving the QUADRICYCLE unattended on a hill, block the rear wheels on the downhill side and keep children, pets and others away from the gear selector.

Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.

After operation, inspect the QUADRICYCLE for damage and debris to make sure the QUADRICYCLE can be safely stored and operated again. Some things to inspect include:

•      Debris that could catch fire, such as mud/grass near the engine or exhaust system

•      Damage to the suspension, steering, or any other part of the QUADRICYCLE

•      Tire condition, such as tread and sidewall damage

•      Shock absorber assembly condition

Be sure to have any issues checked and problems fixed before operating again.

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

•      Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

•      Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. If you start a QUADRICYCLE in one of these, drive it out and close the door as soon as possible. If you drive it into one of these, turn it off as soon as possible.

•      Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

The above list of hazards and overturning risk is not exhaustive.

 

TOWING

Towing improperly can alter QUADRICYCLE handling and may cause loss of control or brake instability.

This RZR QUADRICYCLE can tow QUADRICYCLEs ONLY of equal or lesser size and weight.

When towing a disabled RZR QUADRICYCLE, place the disabled QUADRICYCLE’s transmission in neutral. Do not operate the QUADRICYCLE faster than 16 km/h when towing.

 

When using a trailer or machine-mounted trailer, always strictly follow the instructions outlined in the trailer’s operator’s manual before towing. Never tow trailers unless all respective instructions have been followed.

 

TOWING A RZR

Towing this QUADRICYCLE is not recommended. Always transport the QUADRICYCLE on a trailer or flatbed with all four wheels off the ground. See the Transporting the QUADRICYCLE section for details.

If towing a disabled QUADRICYCLE is unavoidable, place the disabled QUADRICYCLE’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 16 km/h

 

 

①  Front Tow Loop 

 

TRAILERING SAFETY

The weight distribution of the cargo loaded onto the trailer is important and will have an impact on how the QUADRICYCLE handles on the road. Ensure the weight of the cargo is distributed properly and the trailer is not rear, front, or side heavy.

Improperly trailering or attempting to tow this QUADRICYCLE can result in serious injury or death. Improper transportation can also cause QUADRICYCLE damage, which may involve parts flying off and creating road hazards for other motorists.

Face the QUADRICYCLE forward.

When using a non-enclosed trailer, face the QUADRICYCLE forward or remove the roof and windshield.

Always use a spotter if you are uncomfortable loading the QUADRICYCLE on your own. A wheel chock or marker can also be used as an indication of how close you will park the QUADRICYCLE from the front of the trailer.

Ensure everything in the QUADRICYCLE is secure.

Walk around the QUADRICYCLE and make sure:

•      Doors are latched

•      Front hood and storage compartments are locked

•      Rear seat backs are latched

•      Cargo is secured or removed

•      QUADRICYCLE is in PARK (P)

 

Use designated tie down points.

This QUADRICYCLE is equipped with four tie down points for transport. Route straps so that they cannot contact any part of the QUADRICYCLE and become worn or loose during transport. Do not use winch to secure QUADRICYCLE to trailer.

Towing this QUADRICYCLE is not recommended.

Transport this QUADRICYCLE on a trailer or flatbed with all four wheels off the ground. If it is unavoidable to tow this QUADRICYCLE when it is disabled, place this QUADRICYCLE’s transmission in NEUTRAL and tow the shortest distance possible. Do not tow this QUADRICYCLE faster than 16 km/h.

Use suitable tie downs.

Securing devices, such as tie down straps, are manufactured to support a maximum strength or load limit that can be applied during normal service. This is known as the Working Load Limit (WLL). Each tie-down strap must have a WLL exceeding the minimum WLL.

 

QUADRICYCLE TYPE	TIE-DOWN MINIMUM WLL
All QUADRICYCLEs	1497 kg

 

TRANSPORTING THE QUADRICYCLE

Follow these procedures when transporting the QUADRICYCLE.

1.     Place the transmission in PARK. Stop the engine.

2.     Slowly release the brake pedal and make sure the transmission is in PARK before exiting the QUADRICYCLE

3.     Remove the key to prevent loss during transporting.

4.     Secure the fuel cap and seats. Ensure that the seats are attached correctly and are not loose.

Cargo and other loose QUADRICYCLE parts may fly off while transporting this QUADRICYCLE.

Secure or remove all cargo, and inspect the unit for loose parts prior to transport.

If transporting the QUADRICYCLE in a non-enclosed trailer, then the QUADRICYCLE must FACE FORWARD, or roof must be removed.

Failure to comply may allow airflow, vibration, or other factors to separate the roof from the QUADRICYCLE and cause an accident, resulting in serious personal injury or death.

 

5.     Always tie the frame of the EGIMOTORS QUADRICYCLE to the transporting unit securely with suitable straps or rope. Do not attach tie straps to the front control arm bolt pockets.

 

 

 

①   Two Front Tie-Down Points

② Two Rear Tie-Down Points (or tow loop)

 

 

HAULING CARGO

 

NEVER carry fuel or other flammable liquids on this QUADRICYCLE. Failure to follow this instruction could lead to serious burn injuries or death.

Overloading the QUADRICYCLE or carrying cargo improperly can alter QUADRICYCLE handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:

Never exceed the stated load capacity for this QUADRICYCLE.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the QUADRICYCLE. When

determining the weight you are adding to the QUADRICYCLE, include the weight of the operator, passengers, accessories and loads in the rack or box. The combined weight of these items must not exceed the maximum weight capacity.

Always load the cargo box with the load as far forward and as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

Carrying a passenger in the cargo box could result in a fall from the QUADRICYCLE or contact with moving components. Never allow a passenger to ride in the cargo box. A passenger must always be seated in a passenger seat with seat belt secured.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the QUADRICYCLE.

OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded QUADRICYCLE. Avoid terrain or situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing a rollover.

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. QUADRICYCLE

should never exceed 16 km/h while cornering or while ascending or descending a hill.

Your EGIMOTORS QUADRICYCLE has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo.

Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your QUADRICYCLE.

 

BELT LIFE

To extend belt life, use low gear in the following conditions:

•      when hauling or towing heavy cargo.

•      when consistently operating at speeds less than 56 km/h in hard-pulling terrain, such as mud, rocks or sand/dune environments.

 

HOT EXHAUST SYSTEMS

Exhaust system components are very hot during and after use of the QUADRICYCLE. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

Use caution when traveling through tall grass, especially dry grass. Always inspect the underside of the QUADRICYCLE and areas near the exhaust system after driving through tall grass, weeds, brush, and other tall ground cover. Promptly remove any grass or debris clinging to the QUADRICYCLE.

 

LIGHTNING AND POWERLINES

Avoid operating this QUADRICYCLE when lightning could occur or near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent and keep a safe distance from powerlines.

 

FORESTRY APPLICATION AND CROP SPRAYING

This QUADRICYCLE does not have a Falling Objects Protective Structure (FOPS). Do not use the QUADRICYCLE in forestry application situations where the risk of falling objects may be present.

This QUADRICYCLE is not equipped for protection against hazardous substances. It does not offer any protection against substances which are harmful to health. Always wear proper personal protective equipment if this QUADRICYCLE is used for crop spraying or other applications requiring the use of hazardous substances.

 

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the QUADRICYCLE for your protection. Read and follow the instructions of the labels on the QUADRICYCLE carefully. If any of the labels depicted in this manual differ from the labels on your QUADRICYCLE, always read and follow the instructions of the labels on the QUADRICYCLE.

If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge. The part number is printed on the label.

 

 WARNING

Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner's manual. NEVER carry fuel or other flammable liquids on this QUADRICYCLE. Failure to follow this instruction could lead to serious burn injuries or death.

 

 

 

 

 

 

① General Alerts

②Clutch Cover Alert

③ Intake Alert

 

GENERAL ALERT

Always read the owner’s manual. Never allow anyone under 18 years of age to operate this QUADRICYCLE.

Never use alcohol or drugs before or while driving or riding.

This QUADRICYCLE is not approved for on-road operation.

 

 

GENERAL ALERT (7183307)

•      Always read the owner’s manual.

•      Wear approved helmet, goggles, and protective clothing.

•      Avoid exhibition driving.

•      Avoid operating in a manner that could result in a rollover.

 

 

GENERAL ALERT (7183322)

•      Always read the owner’s manual.

•      Always use the cab nets or doors.

•      Always wear seat belts.

 

 

 

CLUTCH COVER ALERT (7181427)

Read your owner’s manual. Keep body parts away from belt.

 

 

 

 

INTAKE ALERT (7185975)

Use a EGIMOTORS approved air filter. The use of a non-EGIMOTORS approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated and the hinges fully inserted when the lid is reinstalled. The intake tube must also be fully seated on the air box and throttle body. Inspect full perimeter if serviced. Clamps at air box and throttle body must be torqued to 5.5 N⋅m or severe engine damage may occur. Please reference your owner’s manual for additional information regarding the air filter service.

 

 

HOT LIQUID WARNING (7300767)

The Hot Liquid Warning label is located on the radiator.

Hot liquids and steam may cause severe injury or burns. Allow the QUADRICYCLE to cool before attempting to remove the radiator cap.   

Part number: 7300767

 

 

OWNER’S MANUAL ALERT (7185807)

Read the owner’s manual.

Part number: 7185807

 

 

 

 

FEATURES AND CONTROLS

COMPONENT LOCATIONS

① Cargo Box

②ROPS Frame

③ Fuel Tank Cap

④ Radiators

⑤ Cab Doors

⑥ Mirrors

⑦ Steering Wheel

 

 

⑧Tie-Downs (4 corners)

⑨ Throttle

⑩ Pedal Brake

⑪ Gear Selector

⑫ Passenger Hand Hold

 

 

 

SWITCHES

 

 

① Hazard Switch

②AWD Switch

③ Instrument Cluster

④ Ignition Switch

⑤ 12V Accessory Outlet

 

 

AUXILIARY OUTLETS

The QUADRICYCLE is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area. Use the outlets to power an auxiliary light or other optional accessories. For service, the dash outlet connection is under the dash. The rear outlet connection is under the rear passenger seats.

 

 

HAZARD SWITCH

Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution.

 

IGNITION SWITCH / LIGHT SWITCH

The ignition switch is a four-position, key-operated switch. Use the ignition switch to start the engine and to turn the lights on or off. The key can be removed from the switch when it is in the OFF position.

 

 

 

OFF	Turn the key to the OFF position to stop the engine. Electrical circuits are OFF.
LIGHTS ON	All lights are ON. The headlights are ON. Position lights are ON. Electrical circuits are ON. Electrical equipment can be used.
POSITION LIGHTS ON	All lights are ON. The headlights are ON. Position lights are ON. Electrical equipment can be used.
START	Turn the key to the START position to engage the electric starter. See the Starting the Engine section for details.

 

HIGH BEAM SWITCH

The headlight high beam is controlled by the turn signal lever. To switch the headlights to high beam, push the lever forward. Pull the lever back to switch to low beam.

 

HORN SWITCH

The horn switch is located on the turn signal lever ①. Press the tip of the turn signal lever inward to sound the horn.

 

 

TURN SIGNAL LEVER

Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride.

The key must be in the ON position to activate the turn signals.

 

Move the turn signal lever downward ①  to signal a left turn. The left turn signal lamps in the taillight and below the front headlight will flash. The turn signal indicator in the gauge will also flash.

Move the lever upward ② to signal a right turn. The right signal lamps and indicator will flash.

Return the lever to the center position to end the signal.

Activate the horn switch by pressing on the end of the turn signal lever. See the Horn Switch section for details.

 

 

See the All Wheel Drive (AWD) System section for operating instructions.

 

MIRRORS

Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the QUADRICYCLE.

 

ALL WHEEL DRIVE (AWD) SYSTEM

The All Wheel Drive system is controlled by the AWD switch. The switch has three positions, AWD (4x4), 2WD (2x4) and Turf Mode (1x4).

When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.

To change mode push the button until you reach the mode of traction preferred

 

 

RED – Wheel Drive (AWD)

NO LIGHT – Two Wheel Drive (2WD)

GREEN – Turf Mode / Differential Unlocked (1WD)

 

 

All Wheel Drive (AWD)

When the switch is on AWD, the quadricycle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on.

There is no limit to the length of time the quadricycle may remain in AWD, and the light will be Red.

 

 

Two Wheel Drive (2WD)

When the switch is on 2X4, the quadricycle is in two-wheel drive at all times, only the rears wheels will have traction and the light will be off.

 

 

Turf Mode / Differential Unlocked (1WD)

When the key is turned on automatically the light green will appear, and the Quadricycle will be positioned to 1 wheel drive mode.

 

 

ENGAGING AWD

The AWD switch may be turned on or off while the QUADRICYCLE is moving. Initially, the QUADRICYCLE's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.

Switching to AWD while the rear wheels are spinning or slipping may cause severe drive shaft and gearcase damage. Always switch to AWD while the rear wheels have traction or are at rest.

 

Engage the AWD switch before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

 

DISENGAGING AWD

Push the  switch to disengage AWD, when the Red light will be off your quadricycle will be in the 2 wheel drive mode.

If the switch pushed  off while the front hubs are driving, they will not release until the rear wheels regain traction.

In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some QUADRICYCLE speed restriction. Perform the following procedure to unlock the front gearcase.

1.     Stop the QUADRICYCLE.

2.     Operate in reverse for at least 3 m.

3.     Stop completely.

4.     Shift into low gear and drive forward.

5.     If the front gearcase remains locked after following these instructions, see your dealer for service.

 

LOCKING/UNLOCKING THE REAR DIFFERENTIAL

Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential.

Locking the differential in slippery or low traction conditions helps improve traction. Push the switch to 2WD (light off position) to lock the differential and operate in rear wheel drive.

 

ELECTRONIC POWER STEERING (EPS)

Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. EPS remains engaged whether the QUADRICYCLE is moving or idle.

The EPS warning indicator briefly illuminates when the key is turned to the ON position. See the Indicator Lamps section for details.

To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down.

If the light remains on after starting the engine, the EPS system is inoperative. See your EGIMOTORS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

 

STEERING WHEEL

The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever ① while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

 

 

HOOD

Remove the hood to access the radiator pressure cap ②and coolant overflow bottle ③.

1.     Turn the hood fasteners ① 1/4 turn.

2.     Grasp the upper hood edge and pull upward to disengage the fasteners.

3.     Pivot the hood forward and lift upward to disengage the lower hood hooks.

4.     Lift the hood away from the QUADRICYCLE.

 

 

 

SEATS

Before operating the QUADRICYCLE, always push down on all seat backs to ensure the latches are secure.

SEAT ADJUSTMENTS

On seats equipped with an adjustment lever under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever. The seat will lock into the new position.

For other seat styles, loosen (do not remove) the four screws located on the seat bottom. Slide the seat forward or rearward to the desired position. Tighten the screws to 5.4 N·m. Do not overtighten.

 

SEAT REMOVAL

1.     Pull up on the seat latch

①  lever located under the rear edge of the seat.

2.     Tilt the seat forward.

3.      Lift the seat upward to remove it from the QUADRICYCLE.

4.      Reverse this procedure to reinstall the seat. Make sure the seat tabs at the front edge of the seat slide under the seat retainer bar.

5.      Press down firmly at the rear of the seat to engage the rear latch.

 

 

PASSENGER HAND HOLD

Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments.

1.     Remove the retainer ① from the end of the adjustment pin ②.

2.     Remove the pin from the post.

3.     Slide the post inward or outward to the desired position.

4.     Reinstall the pin through the post mounting hole ③, adapter bushing hole ④, both post adjustment holes ⑤, and lastly through the remaining bushing hole and post mounting hole.

 

 

5.     Reinstall the retainer to the pin.

 

FUEL CAP

The fuel tank filler cap ①  is located on the right-hand side of the QUADRICYCLE near the passenger seat. To close, tighten the fuel cap until it clicks twice.

When refueling, always use unleaded gasoline with a minimum pump octane number of 91 RON. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel. E5 or E10 fuels are compatible.

 

 

 

SERVICE ACCESS PANELS

ENGINE ACCESS PANEL

The engine access panel is located behind the seats on the frame of the QUADRICYCLE. Remove the seats and remove the access panel to reach serviceable engine components.

 

 

 

CARGO BOX ACCESS PANEL

The cargo box access panel is located on the floor of the cargo box. Remove the panel to access the engine oil fill cap, spark plugs and air filter.

 

 

CAB DOORS

This QUADRICYCLE is equipped with cab doors. Riding in this QUADRICYCLE without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched when riding in this QUADRICYCLE.

Always inspect doors and latches for wear and damage before each use of the QUADRICYCLE.

Promptly replace any worn or damaged parts with new parts available from your authorized EGIMOTORS dealer or qualified person.

 

SEAT BELTS

This EGIMOTORS QUADRICYCLE is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. QUADRICYCLE speed will be limited to 24 km/h if the seat belt is not secured.

3-POINT SEAT BELT

To wear the 3-point seat belt properly, follow this procedure:

1.     Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

2.     Push the latch plate into the buckle until it clicks. Pull up on the strap to tighten.

3.     Press the red release latch on the buckle to release the seat belt.

 

SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the QUADRICYCLE.

 

 

1.     Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2.     Push the red release latch in the middle of the buckle to make sure it releases freely.

3.     Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized EGIMOTORS dealer or other authorized person.

4.     To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the latch ① and retractor ②housings regularly.

 

GEAR SELECTOR

 

P: Park

R: Reverse

N: Neutral

L: Low Gear

H: High Gear

 

 

To change gears, stop the QUADRICYCLE, and with the engine idling, move the lever ① to the desired gear. Do not attempt to shift gears with engine speed above idle or while the QUADRICYCLE is moving.

Maintaining shift linkage adjustment is important to assure proper transmission function. Your EGIMOTORS dealer or qualified person can assist in resolving any shifting problems.

Do not attempt to shift the transmission while the QUADRICYCLE is moving or damage to the transmission could result. Always shift when the QUADRICYCLE is stationary and the engine is at idle.

 

 

USING LOW RANGE

Always shift into low gear for any of the following conditions:

•      Operating in rough terrain or over obstacles

•      Loading the QUADRICYCLE onto a trailer

•      Towing heavy loads

 

BRAKE AND THROTTLE PEDALS

BRAKE PEDAL

Depress the brake pedal ①  to slow or stop the QUADRICYCLE. Apply the brakes while starting the engine.

 

THROTTLE PEDAL

Push the throttle pedal ②down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

 

 

 

If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.

 

PARK BRAKE LEVER (IF EQUIPPED)

Always apply the service brakes before engaging or releasing the park brake. To help prevent the QUADRICYCLE from rolling, set the park brake when parking the QUADRICYCLE. When the park brake is set and the park brake indicator is illuminated, engine speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear.

This feature will not operate properly if the park brake connector or switch malfunctions or becomes disconnected, or if the switch has moved. Check for disconnection, then see your dealer promptly if this feature fails to operate properly.

 

1.     To set the park brake, apply the brakes.

2.     Pull the park brake lever ①

upward as far as possible.

3.     To release the park brake, apply the brakes. Press the park brake release ② inward and move the lever downward as far as possible.

 

 

ROLLOVER PROTECTIVE STRUCTURE (ROPS)

The Rollover Protective Structure (ROPS) on this QUADRICYCLE meets OECD Code 4 rollover performance requirements. Always have your authorized EGIMOTORS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the QUADRICYCLE. Always follow all safe operating practices outlined in this manual to avoid QUADRICYCLE rollover.

QUADRICYCLE rollover could cause severe injury or death. Always avoid operating in a manner that could result in QUADRICYCLE rollover.

 

 

HITCHES

REAR HITCH

Whenever the QUADRICYCLE is towing, always stay clear of the area between the QUADRICYCLE and the towed object. Failure to do so may result in serious injury or death.

Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and not to operate the combination QUADRICYCLE — machine or QUADRICYCLE — trailer unless all instructions have been followed.

 

After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 N⋅m.

Use the rear hitch for towing a trailer. The values given below pertain to factory-installed hitches and are provided for informational purposes only.

For QUADRICYCLE-specific trailering values, see the Specifications chapter. The QUADRICYCLE-specific values take precedent if they are lower than the component values shown

 

 

REAR HITCH COMPONENT SPECIFICATIONS
Maximum Vertical Load (S)	80kg
Maximum Towable Mass	290 kg

 

 

HITCH REMOVAL / INSTALLATION

1.     To remove the hitch (if equipped), remove the cotter pin ① and hitch pin ②. Remove the hitch, then reinstall the hitch pin w and secure the cotter pin ①.

2.     To install the hitch, remove the cotter pin ① from the hitch pin and remove the hitch pin ②.

3.     Install the hitch to the receiver.

4.     Reinstall the hitch pin (from the left side of the hitch) through the bore of both the receiver and the hitch.

5.     Reinstall the cotter pin. Make sure the hitch assembly is secure at that the cotter pin is properly engaged over the hitch pin.

 

7–WAY TRAILER CONNECTOR

The 7-way trailer connector (if equipped) ① installed on your QUADRICYCLE meets the requirements of European standard ISO 1724.

This connector uses all 7 pins on newer model trailers. An older model trailer may not be compatible with this connector.

Improper electrical wiring changes can result in damage to both QUADRICYCLE and trailer components. When in doubt about your trailer connection, please contact a qualified tow-bar specialist for assistance.

 

 

INSTRUMENT CLUSTER

High water pressure may damage components. Wash the QUADRICYCLE by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster.

 

 

 

① Speedometer

②Tachometer

③ Indicator Lamps

④  Mode Button

⑤ Toggle Buttons

⑥ Rider Information Center

 

 

SPEEDOMETER

The speedometer displays QUADRICYCLE speed in either miles per hour (MPH) or kilometers per hour (km/h).

 

TACHOMETER

The tachometer displays engine speed in revolutions per minute (RPM).

 

MODE AND TOGGLE BUTTONS

Press and hold the MODE button r to enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.

Press and release either toggle button t to cycle through the options menu or Area 2 modes. Press and hold either toggle button to reset an item.

 

With the ignition key off, pressing the MODE button or either toggle button will power up the Rider Information Center for 10 seconds to allow

viewing of the odometer and the clock.

 

INDICATOR LAMPS

 

LAMP	INDICATES	CONDITION
	QUADRICYCLE Speed	When standard mode is selected, speed displays in miles per hour.
		When metric mode is selected, speed displays in kilometers per hour.
	Turn Signal / Hazard Signals	The turn signals are located at the top center of the instrument cluster. Arrows flash when either a turn signal or the hazard signal is activated. If a lamp fails, or if there is a short circuit in the signal system, the lamp flashes at more than twice the normal rate.
	Low Battery Voltage	This lamp illuminates when battery voltage is low (or when voltage is above the normal range). Turn non-essential accessories off to conserve power. Make sure the charging system is operating properly.
	Over Temperature	This lamp illuminates to indicate an overheated engine. If the indicator flashes, the overheating condition remains, and the system will automatically reduce engine power.
	EPS Warning (if equipped)	This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your EGIMOTORS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
	Chassis Warning	If a fault condition is detected, the light will remain on as long as the condition exists. Retrieve the error codes for diagnosis. This lamp is also known as an Amber Warning Lamp (AWL).