2025 Owner’s Manual

 

RANGER CREW 1000

 

 

Owner’s manual part Number - OM25TRGC1000

 

Read this manual carefully. It contains important safety information. This is an adult vehicle only.

Operation is prohibited for those under 18 years of age.

 


This Owner Manual refers to EGIMOTORS TRACTORS

(To be filled in by your Dealer)

 

This Owner’s Manual must always remain inside you Tractor

(Legal requirement)

A digital/printable copy is available on www.egimotors.com

 

 

 

 

 

Year ________________________________________________________

 

Model Type___________________________________________________

 

Code number (spare parts use only) _______________________________

 

VIN Number__________________________________________________

 

Engine Serial Number __________________________________________

 

Key Number __________________________________________________

 

Registration Plate Number _______________________________________

 

 

 

 

 



WELCOME

 

Thank you for purchasing an EGIMOTORS Tractor, and welcome to our world-wide family of enthusiasts.

 

We have done This manual to inform you on how to use and maintain the best condition of operation for your Tractor.

If after reading this manual, you still have some questions please do not hesitate to contact your dealer that will be available to help you.

Be sure to visit us online at www.Egimotors.it  for the latest news and for product and Safety information.

We believe we sets a standard of excellence for all utility and Tractor manufactured in the world today.

Many years of experience have gone into the engineering, design, and development of your Tractor, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual.

Your manual contains instructions for the maintenance of the Tractor and information about repairs.

Service Manual are available from Dealers, only them can perform major repair and install accessory.

Your dealer knows your Tractor better than anyone and is interested in your total satisfaction, he can perform your service needs during and after the warranty period.

 

For the most up-to-date owner’s manual visit:

http://egimotors.it/libretto-uso-manutenzione/


 

Read and understand this Owner’s Manual is extremely important for your safety and for all the operators, so please take your time to read all the pages and be sure that is someone else will use the Tractor before will take this manual and read and understand all, this will give you the best knowledge and skills on how to ride in security.

Copyright 2025 EGIMOTORS.

All the information contained within this publication is based on the latest product information at the time of publication.

Due to constant improvement in the design and quality of product components, some minor discrepancies may result between the actual unit and the information presented in this publication.

Descriptions and or procedure in this publication are intended for reference use only. No Liability can be accepted for omission or inaccuracies. Any reprinting or reuse of the depictions and or procedures contained within this publication are intended for reference use only. The original instruction is in English.

Other languages are provided as translation of the original Instruction see the EGIMOTORS website for more details and procedure.

 


INTRODUCTION. 7

CERTIFICATE OF PRE-DELIVERY. 11

SAFETY. 15

FEATURES AND CONTROLS. 31

OPERATION.. 65

EMISSION CONTROL SYSTEMS. 78

MAINTENANCE. 79

SPECIFICATIONS. 122

PRODUCTS. 124

TROUBLESHOOTING.. 126

WARRANTY. 130

MAINTENANCE LOG.. 135

 


 


INTRODUCTION

BEFORE YOU RIDE

This EGIMOTORS Tractor is an off-road Tractor. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

 

Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your EGIMOTORS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

      Read this owner’s manual that came with your vehicle. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

      Never operate this vehicle without proper instruction. Take an authorized training course. See the Safety Training section for more information.

      This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 18 and have a valid driver’s license to operate this vehicle.

      Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.

      Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

      Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator’s ability to react.

      Complete the New Operator Driving Procedures outlined in this manual. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.

      Never permit a guest to operate this vehicle unless the guest has reviewed the owner’s manual and all safety labels and has completed a safety training

 

 

 


SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

 

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE provides key information by clarifying instructions.

IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

 

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

 

 

 

 

 

 

 

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

 

 

 

 

 

 


 

EUROPEAN VIBRATION AND NOISE

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 16990:2020.

The operating conditions of the machinery during testing:

The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

The uncertainty of vibration exposure measurement is dependent on many factors, including:

      Instrument and calibration uncertainty

      Variations in the machine such as wear of components

      Variation of machine operators such as experience or physique

      Ability of the worker to reproduce typical work during measurements

      Environmental factors such as ambient noise or temperature


 

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a EGIMOTORS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

 

The images below are for reference only. Depending on model, your vehicle may differ slightly.

 

 

 

 

 

 

 

 

 

 

 

 

 

The engine serial number can be found on a decal applied to the front of the engine crankcase  or stamped into the crankcase on the PTO side of the engine .

The VIN can be found stamped on a portion of the left rear frame , above the PVT cover.

 

Vehicle Model Number:

 

Vehicle Identification Number (VIN):

 

Engine Serial Number:

 

Key Number:

 

NRMM Reference Number (if applicable):

 

 


 

CERTIFICATE OF PRE-DELIVERY

Tractor Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

ASSEMBLY / SERVICE / INSPECTION

 

 - SEALED BATTERY – Apply dielectric grease to terminal bolts and install cable. Check Voltage and charge if below 12,8 Volts.

 - BATTERY VOLTAGE – Misuse and record the battery voltage after 30 minutes after charger has been removed ____ DCV

 - TIRE PRESSURE – Verify Pressure if set to Specification

 - WHEEL NUT – Torque to specification

 - HANDLEBAR CLAMPS - Torque bolts to specification

 - MASTER CYLINDER – Torque bolts to specification 

 - FRONT TOE ALIGMENT – Verify proper toe setting

 - BALL JOINT – Inspect bolts and/or cotter pin

 - STEERING POST – Inspect cotter pin

 - TIE ROD – Inspect jam nuts and cotter pin

 - TRANSMISSION – Add oil if needed

 - GREASE FITTING – Check and Grease all the Fitting if needed

 - ENGINE OIL – Check level of oil, add if needed

 - BRAKE FLUID – Check level of fluid, add if needed in brake master cylinder(s)                 

 - ENGINE COOLANT – Inspect coolant in recovery bottle. Add if needed.

 - PARK BRAKE – Verify proper operation

 - INTAKE AIRBOX – Inspect hose connection and clamps. Inspect filter condition.

 - LIGHTS   – Verify operation of all lights

 - FUEL – Check level of fuel and add if needed

 - WIRE HARNESS / HOSE/ LINES – Inspect wire, hoses, and line from kinks, pinching and sign of abrasion.

 - UNIT INQUIRY – Check in the system and complete applicable Service Bulletins Recalls or factory direct modification(s)

 - COSMETIC INSPECTION – Inspect the quadricycle for damage and proper fit and finish.

 

DEALERSHIP NAME____________________________#_________

 

ASSEMBLED BY_________________________________________ 

 

DATE                /             /              

 

SIGNATURE

 

 

STAMP

 

 

Tractor Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

TEST RIDE

 

 - ENGINE – Starting acceleration and smoothness.

 - IDLE SPEED – Verify when cold and hot the engine idle properly.

 - TROTTLE – With engine idling and transmission in Neutral, swing the handlebar through entire travel range and verify proper and smooth operation.

 - ETC - Verify proper operation and throttle free play.

 - AUXILIARY SHUT OFF SWITCH - Verify proper operation. 

 -  BRAKES - Verify proper operation. Torque bolts to specification

 - DRIVELINE – Verify smooth operation 

 - CLUTCH / TRANSMISSION – Verify proper shifting and transmission engagement/ indicator lights must correspond with gears.

 - AWD ADC – Verify proper operation.

 - REVERSE SPEED LIMITER – Verify operation and override control.  

 - INSTRUMENTATION – Verify operational reading.

 - WHINCH (If equipped) – Verify proper operation.

 - SUSPENSION / STEERING – Verify adjustment, stability and operation.

 - ENGINE COOLANT Inspect coolant in recovery bottle between Min and Max after test ride, add if necessary.

 - DIAGNOSTIC SYSTEM – Run Engine up to full operating temperature. Use digital Wrench to generate and submit a “Service Report” recommended Process.

 - LEAKEAGE – After completing “Diagnostic System “check for leakage and verify proper connection of oil / exhaust / fuel / Coolant / Brake fluid fitting, inspect hoses for sign and abrasion.

 - CLEAN – Wash and clean the quadricycle before delivery.

 

 

 

TEST RIDDEN BY ___________________________________________________

 

DATE                /             /              

 

 

SIGNATURE

 

 

 

STAMP

 


Tractor Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

DELIVERY TO CUSTOMER

 

 - WARRANTY REGISTRATION FORM – Completed and signed.

 - OWNERS MANUAL – Emphasize the importance of reading for customer Safety and Servicing of Quadricycle/ Explain periodic maintenance responsibilities.

 - WARRANTY POLICY – Explanation / Limit / Requirements.

 - KEYS - Record Key Number.

 -  Controls – Show location and function.

 - BELT LIFE – Discuss proper operation procedure operating and proper use of High and Low Gear Range.

 - BREAK IN PROCEDURE – Review as outline in Owner’s Manual.

 - STORAGE / FUELING / TRANSPORTATION – Review as outline in the owner’s manual.

 - TOOL KIT – Show location.  

 - Safety Video – Review with Customer.

 - SAFETY FEATURES – Review all safety features of quadricycle operation for new operation.

 - DRIVING PROCEDURE – Review Operator driving procedure outlined in the Owner’s Manual.

 - SVIA TRAINING FACT SHEET – Review with customer.

 - SAFETY TRAINING COURSE SVIA – I have instructed the owner on the authorized SVIA Safety training online course. 

 - PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection and service have been perform on this vehicle in accordance with the instructions issued by EGIMOTORS.

 

DEALERSHIP NAME____________________________#_________

 

DELIVERED BY_________________________________________ 

 

DATE                /             /              

 

SIGNATURE

 

 

STAMP

 

Tractor Certificate of Pre-Delivery

 

Year ______ Model______________________________

VIN___________________________________________

Engine Serial Number ____________________________

Key Number ____________ Km / Hours______________

Registration Plate Number_________________________

 

CUSTOMER ACCEPTANCE

 

 - I have reviewed the EGIMOTORS warranty Policy / Policies

 - I have inspected the Quadricycle and it meets my satisfaction.

 - I understand the importance of following the Owner’s Manual and instructions.

 - I understand the importance of using all safety features.

Review with customer.

 - I understand the importance of all operation following the operator driving procedures in the Owner’s Manual.

 - I have been instructed on the authorized online SVIA training course by my Dealer ____________________________________

(Name of dealership and person who inform the Customer)

 

 

CUSTOMER NAME_____________________________________

 

 

 

 

CUSTOMER SIGNATURE            

 

 

DATE                /             /              

 

 

SAFETY             

OWNER REQUIREMENTS

Improper use, maintenance, or modification of this vehicle can lead to serious injury or death.

 

 

 

 

 

 

 

 

Require proper use of your vehicle. Do not allow anyone to operate your vehicle or ride as a passenger unless they are properly instructed and you are sure they are willing to ride responsibly. To prevent unauthorized use, always remove the ignition key when the vehicle is not in use.

 

Any modifications or installation of non-EGIMOTORS-approved accessories could increase the risk of injury. While you may find aftermarket products similar in design and quality to EGIMOTORS accessories, recognize that some aftermarket accessories or modifications are not suitable because of potential safety hazards to you or others. It is never appropriate to install any additional seating.

Check with the manufacturer to determine any potential effect of a modification or accessory on the safe use of your vehicle. You are responsible for injuries related to modifications to the vehicle. Modifications or accessories may:

      Damage machine components - especially modifications that increase speed or power.

      Make the vehicle less stable at higher speeds.

      Add weight, reducing the amount of cargo and total weight you can carry, and raise the vehicle’s center of gravity.

      Overload the vehicle’s electrical system capacity. Blowing a fuse may cause a loss of lights or engine power.

      Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective Structure (ROPS).

      Make it illegal to own or operate your vehicle. EGIMOTORS-authorized spark arresters, mufflers, and emissions control components are mandatory for ownership or operation in many areas.

      Void your warranty.

 

The vehicle ROPS, when used with the seat belts and doors, provides a structure to help protect occupants. The structure will not protect occupants in all rollovers or accidents.

For more information about safety, contact an authorized dealer or visit the EGIMOTORS website at www.egimotors.it


 

 

DRIVER AND PASSENGER QUALIFICATIONS

Make sure operators are 18 or older with a valid driver’s license. Just because a teenager has a license does not mean that they will make good judgments about driving and avoid risk taking.

 



EGIMOTORS recommends that you supervise younger drivers. Set rules and put limits on how, when, and where they are allowed to use this vehicle. For example, young drivers may need to have an adult in the vehicle with them and not be allowed to drive with their friends in the vehicle.

 

Make sure all riders fit the vehicle. Be sure that the driver and all passengers are able to:

      sit with their backs against their seat,

      adjust the seat belt to fit properly,

      have both feet flat on the floor, and

      have both hands on the steering wheel or on a passenger hand hold.

 

Do not allow children who need child safety seats or booster seats to ride in the vehicle. The vehicle is not designed to restrain automotive child safety seats.

You are responsible for your passengers. Be sure passengers are seated properly, belted, holding the passenger hand hold, and ready to brace.

Unrestrained riders can fall out or be thrown around and from a moving vehicle.

Every person must be properly seated and belted in their own seat. Two people should never be belted into a single seat belt. People belted together can crash into one another in a collision and be seriously injured. Never carry passengers in the cargo bed as they could be thrown against or out of the vehicle or come into contact with moving parts.

Do not let people drive or ride after using alcohol or drugs.


PREPARE VEHICLE FOR THE RIDE

Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle is in safe operating condition increases the risk of an accident, which can lead to serious injury or death.

 

 

 

 

 

 

 

 

ITEM

REMARK

REFERENCE

Brake Fluid

Ensure proper level and condition

page 104

Front and rear suspension

Inspect

Steering

Ensure free operation

page 106

Tires

Inspect condition and pressure

page 28

page 106

Wheels/Lug Nuts

Inspect, ensure fastener tightness

page 107

Fuel and oil

Ensure proper levels and condition

page 86

Coolant

Ensure proper level and condition

page 95

Indicator lights/switches

Ensure proper operation

page 34

page 46

Air Filter

Inspect, replace as needed

page 101

Engine intake pre-filter

Inspect, clean

PVT intake pre-filter

Inspect, clean

Headlights

Check operation

Brake lights/taillights

Check operation

Seat Belts

Check length of belt for damage, check latches for proper operation.


 

ITEM

REMARK

REFERENCE

Exhaust

Inspect spark arrester and clean if needed.

page 102

Vehicle Debris

Remove grass, leaves, and other flammable material or debris, especially near the exhaust system.

Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury:

      Maintain EGIMOTORS recommended tire pressure. Check pressure before operating. Even if your vehicle has only been driven a short distance, the tire pressure readings can become higher.

      Make sure tire pressures match the specifications listed in the table below.

      Only use the size and type of tires specified for this vehicle.

      Do not operate your vehicle with worn or damaged tires.

      Always follow your tire manufacturer’s instructions for maintenance.

 

 

MEASUREMENT

SPECIFICATION

Maximum Cargo Box Load

375kg

Tire Pressure in Bar

        Front: 0,69Bar

Rear: 1,65Bar

Maximum Weight Capacity, includes weight of operator, passenger, cargo, and accessories

             

             465 kg


PREPARE YOURSELF, PASSENGERS, AND CARGO FOR THE RIDE

Wear an approved helmet. Riding in this vehicle without wearing an approved helmet increases the risk of serious injury. For example, a helmet reduces your risk of injury from head strikes with the vehicle or other objects even if there is no crash.

Approved helmets in Europe bear the ECE22.05 (or newer) label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.


Use shatterproof goggles or a shatterproof helmet face shield. Such protective eyewear may reduce the risk of foreign material getting in your eyes and help prevent loss of vision. Whenever riding the Tractor, always wear googles.

EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that have markings indicating they are designed to standards CE


Additional protective clothing and gear that may be appropriate for your riding conditions includes:

      Always wear shoes when operating. Consider wearing sturdy over-the-ankle boots suitable for the terrain you will be riding in.

      Full-finger gloves can protect against wind, sun, cold, and objects. Choose gloves that fit snugly and allow fingers to move freely and grip on the steering wheel or hand holds.

      Consider long sleeves and long pants to help protect arms and legs.

      Long-term exposure to wind and engine noise can cause permanent hearing loss. Properly worn hearing protective devices such as earplugs can help prevent hearing loss. Check local laws or the rules of the riding area you are in before wearing hearing protection to make sure its use is permitted.


Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle can be struck by passing objects or crushed during a rollover. Do not put any part of your body outside of the vehicle for any reason. Do not hold onto the ROPS frame or put any part of your body on the door.

Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle.

Be sure riders pay attention and plan ahead. If you think or feel the vehicle may tip or roll, reduce your risk of injury:

      Keep a firm grip on the steering wheel or hand holds and brace yourself.

      Do not put any part of your body outside of the vehicle for any reason.

 

This vehicle is not designed to carry unrestrained pets. An unrestrained pet can be thrown about and injure riders, even during normal operation. When transporting pets, use a pet crate suitable for off-road use that is secured to the vehicle.

 

Fuels such as gasoline can be extremely flammable. To reduce the risk of serious injury or death, never carry fuel or other flammable liquids on this vehicle. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers. Hot vehicle parts can cause fires, even after the engine has been turned off.

Never exceed vehicle weight capacities. The vehicle’s maximum weight capacity varies depending on model. The cargo box can support up to 454 kg of that total. When more rider weight is added, cargo weight may need to be eliminated to stay under the limit. Overloading the vehicle or carrying cargo improperly will cause changes in stability and handling, which could cause loss of control or an accident.

Secure cargo in the cargo box as far forward, centered and as low as possible. When cargo cannot be positioned and secured in this way, operate with extra caution. Unsecured cargo can strike and injure riders, affect vehicle handling, and result in loss of control.

The weight of riders and cargo changes vehicle braking, handling, and stability. To avoid loss of control, turn gradually, operate at slower speeds, and avoid rougher or steeper terrain.


DRIVING GUIDELINES

Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. To avoid loss of control and rollovers:

 


      Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

      Slow down before entering turn.

      Avoid hard acceleration when turning, even from a stop.

High speed off-road operation

Driving off-road vehicles to test the limits of your skills or abilities can be very dangerous to you, passengers, and bystanders. Basic skills for driving a car, ATV, or other off-road vehicles do not equip drivers to safely attempt high speed off-road operation. Develop your skill gradually through training, practice, and experience with the various driving modes of this vehicle and the terrain in which you are operating. Always do a low speed reconnaissance run (pre-run) to become aware of anything you may encounter.

High speed off-road operation can lead to loss of control, crashes, or hard landings that can seriously injure occupants (even without rolling the vehicle or damaging it).

If you plan on using the vehicle for high speed, off-road competition, additional safety equipment may be necessary. Check the rules that apply to your competition.

Do not go over jumps going airborne can lead to serious injury or death. Going airborne can cause loss of control, rollovers, or crashing into the ground and may damage the vehicle. Even without crashing, landings can be hard enough to cause any vehicle suspension to fully compress (e.g., bottom out).

Serious injuries, including spinal injuries, can occur even if riders are properly harnessed, wearing helmets and the vehicle is not damaged and remains upright.

You may encounter slopes, "jumps", or other terrain features that could send the vehicle airborne, depending on your speed. These may be defectively designed, poorly maintained, or not suitable for this vehicle. Slow down, use extra care, and avoid going airborne. Never take this vehicle over jumps.


Watching someone else go over a jump or go airborne does not mean you can safely do so. EGIMOTORS cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.


 

Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Proceed slowly and with extra care on unfamiliar terrain. Avoid paved surfaces. Sudden changes in terrain such as holes, depressions, banks, softer or harder ground, or other irregularities may cause loss of control or rollover. Give yourself time to react to rocks, bumps, or holes that may be hard to see. Operating in deep snow or tall grass may make it harder to see obstacles.

If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle in a safe place. Get out to inspect the area thoroughly. Look from both your approach side and exit side. If you are reasonably confident you can continue safely, choose the path that will allow you to go straight over the obstacle to minimize the vehicle tipping sideways. Go only fast enough to maintain your momentum, but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room, or back up until you find a less difficult path.

Abrupt application of the accelerator pedal can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident, especially while on sloped terrain or while crossing obstacles such as rocks or logs.

This Tractor is approved for on-road use, limited to local road and NOT HIGHWAYS

 


Improperly operating on hills can cause loss of control, rollover, or accident, which can lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other changes in traction and terrain.

Driving up hills

Check the terrain before ascending a hill and make sure it is not too slippery or loose. Engage all-wheel drive for hills. Drive straight uphill, keeping speed and throttle steady. Avoid steep hills which can cause the vehicle to overturn.

Recovering from stalling on a hill

If the vehicle loses forward speed, apply the brakes gradually and stop. Do not attempt to turn the vehicle around. Instead, shift to reverse and allow the vehicle to slowly roll straight downhill. Apply light brake pressure to control speed.

Overtopping a hill

Slow down when you reach the crest of a hill. Never blindly go over the crest of a hill or a drop off at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

Driving down hills

Check the terrain before descending a hill and make sure it is not too slippery or loose. Engage all-wheel drive and proceed slowly, applying the brakes lightly.

Never descend a hill with the transmission in neutral or if the engine is turned off.

Avoid side hilling (riding across slopes)

If unavoidable, proceed slowly and with extra caution. Avoid obstacles and changes in terrain that could cause the vehicle to tip or slide. If it feels like the vehicle begins to tip or slide, immediately turn downhill.

Riding near wooded areas or brush

Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants.


Riding in snow

Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.

Riding on ice

Never operate the vehicle on a frozen body of water unless you have verified that the ice can support the weight of the vehicle. Severe injury or death can result if the vehicle falls through the ice.


Riding in water / Falling into water

Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the vehicle in

fast-flowing water or in water that exceeds the floor level of the vehicle. Avoid sharp drop-offs and large rocks. Choose a path that provides an entrance and exit point with gradual inclines. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

Riding on sand dunes

Use extra caution when operating on or near dunes. Be alert for changes in terrain. Never blindly go over the crest of a hill or a drop-off at high speed. An obstacle, a sharp drop, or another vehicle or a person could be on the other side of the hill.

Riding in low-visibility conditions

Use extra caution and drive slowly in conditions of reduced visibility such as fog, rain, and darkness.

Plan ahead to avoid the need for evasive maneuvers, such as swerving. Hitting an obstacle — including wildlife — you are not ready for can be dangerous. Choosing to swerve instead can be even more dangerous because it can lead to loss of control, rollover, or collisions.

When operating in areas with possibility of wildlife appearing in your path, plan ahead to avoid swerving for animals if doing so could result in collisions or rollovers. Go slowly or avoid driving during seasons or times of day when animals such as deer are more likely to cross your path without warning.

Avoid Collisions With Other Vehicles

When following another vehicle or operating in the same area as others, keep a safe distance to avoid collisions. Allow extra space when sight distances are limited by dust, snow, curves, hills, or other conditions. Plan ahead to avoid having to swerve or leave the trail to avoid a collision.

On trails, be prepared to make space for other vehicles to pass. If you need to stop on a trail, move your vehicle to the edge of the path to allow others to pass safely.

Correct a skid by turning the steering wheel in the direction of the skid.

Never apply the brakes during a skid.



If the vehicle begins to slide downhill or you feel it may tip, turn downhill immediately and stop. Maneuver slowly and carefully until you can drive straight downhill.

Do not continue driving if your vehicle may be damaged or if you were in a crash or rollover.

Operating the vehicle while damaged or after a crash or rollover can cause loss of control, rollover, or accident, which can lead to serious injury or death. If you cannot safely transport the vehicle on your own, contact a recovery and towing service.

After any crash, rollover, or other accident, have a EGIMOTORS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.

Be prepared in case your vehicle becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride.

There is a recovery tow loop at the front and back of the vehicle to attach a winch or strap.

Use these loops to recover this vehicle if it is stuck, to pull it onto a tow truck, trailer, or to use this vehicle to recover another vehicle. These loops are for emergency recovery only and are not for towing vehicles to another location.

Improper recovery may lead to loss of control or vehicle damage. Only attach straps to specified locations. Do not attach to any other point on the vehicle. Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not move a disabled EGIMOTORS vehicle faster than 16 km/h.


 

Operating, Idling, Or Parking Near Combustible Materials

Engine, exhaust, and other vehicle components can be very hot during and after use. Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover. Do not let mud, grass, or other debris accumulate on the engine or exhaust system. Inspect and remove as needed.

 

 

Vehicle rollaway can cause serious injury or death. Even when stationary, the vehicle may move whenever the gear selector is not in the PARK (P) position or when the brakes are not applied. Always shift to PARK (P) when turning off the engine or leaving the vehicle. Use extra care, when leaving the vehicle on an incline is unavoidable. If leaving the vehicle unattended on a hill, block the rear wheels on the downhill side and keep children, pets and others away from the gear selector.

Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.

After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again. Some things to inspect include:

      Debris that could catch fire, such as mud/grass near the engine or exhaust system

      Damage to the suspension, steering, or any other part of the vehicle

      Tire condition, such as tread and sidewall damage

      Shock absorber assembly condition

Be sure to have any issues checked and problems fixed before operating again.

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.

      Do not run engine indoors. Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

      Do not run engine in poorly ventilated or partially enclosed areas such as barns, garages, or carports. If you start a vehicle in one of these, drive it out and close the door as soon as possible. If you drive it into one of these, turn it off as soon as possible.

      Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

 

 

 

 

 

 

For more information about safety, contact an authorized EGIMOTORS  dealer or visit the EGIMOTORS web site at www.egimotors.it .


RANGER CREW 1000 TRACTOR

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge. The part number is printed on the label.

 

GENERAL ALERT

The General Alert decal is location on the console.

 

 WARNING

Read your owner’s manual. Never allow anyone under 18 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. Do not allow operation on public roads (unless designated for off-highway vehicle access). Wear approved helmet, goggles, and protective clothing.

Always wear seat belts. Always use the cab nets or doors. Never exceed seating capacity.

 


 

CLUTCH COVER ALERT

The Clutch Cover Alert decal is located on the clutch cover

 WARNING

Read your owner’s manual. Keep body parts away from belt.

Part number: 7181427

 


 

SHIFT ALERT

The Shift Alert is located on the console.

 WARNING

To avoid transmission damage, shift only when vehicle is stationary and at idle.

APPLY BRAKE TO START.

When this vehicle is not in operation, or unattended, place shift in the park position. Part number: 7188513

 


 

INTAKE ALERT

The Intake Alert Caution label is located on the air intake.

 WARNING

Use a EGIMOTORS approved air filter. The use of a non-EGIMOTORS approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated and the hinges fully inserted when the lid is reinstalled. Please reference your owner’s manual for additional information regarding the air filter service.

Part number: 7185975

 


 

TIRE PRESSURE ALERT

The Tire Pressure Alert is located on the dash..

 WARNING

 Read owner's  manual.

 


 

 

RANGER CREW

 

MAXIMUM CARGO BOX LOAD

375 kg

TIRE PRESSURE IN Bar

FRONT 0,69 bar

REAR 1,65 bar

MAXIMUM WEIGHT CAPACITY

INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES

 

465 kg

Read Operation and Maintenance Manual for more detailed loading information.

 

 
 
 
 
 
 
 
 
 
 
JACKING POINTS ALERT

The Jacking Point Alert decal is located in the cargo box.

 CAUTION

Jacking positions are located beneath the vehicle’s center points.

 


GREASING POINTS ALERT

The Greasing Points Alert is located on the cargo box.

CAUTION

Lubricate as recommended. Read owner’s manual.

 


 

FEATURES AND CONTROLS

RANGER CREW 1000


COMPONENT LOCATIONS

 


 


Console Headlight          Bumper             Radiator            Tailgate

 Taillights

 Receiver Hitch
Air Filter

ROPS Cab Frame

 Cargo Box

 Fuel Cap

Brake Fluid Reservoir

Fuse Block (under seat)

 


CONSOLE

 


Instrument Cluster

Gear Selector (Shifter)

AWD Switch

Storage Compartment

12V Auxiliary Outlet
 Battery Trickle-Charging Outlet

 12V Auxiliary Outlet

Ignition Switch

Steering Wheel Adjustment Lever

Light Switch

 


STEERING WHEEL

The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment

Lever  while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position. Always make sure the

steering wheel position does not impede proper operation of the brake pedal, throttle pedal and all other controls.

 


GEAR SELECTOR


 

To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.

 

      H: High Gear

      L: Low Gear

      N: Neutral

      R: Reverse

      P: Park

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

 

Maintaining shift linkage adjustment is important to assure proper transmission function. Your EGIMOTORS dealer can assist in resolving any shifting problems.

Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift when the vehicle is stationary and the engine is at idle.

 

USING LOW GEAR

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

Always shift into low gear for any of the following conditions.

      Operating in rough terrain or over obstacles

      Loading the vehicle onto a trailer

      Climbing hills

      Towing heavy loads

      Driving slowly - under 16 km/h

      Operating with mud

      Operating a CREW vehicle with more than one passenger


 

SWITCHES

IGNITION SWITCH

The ignition switch  is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position.

 


 

Ignition Switch Label

 

 

 


OFF

The engine is off. Electrical circuits are off.


 

ACCESSORY

 

and

The engine is OFF. Power is supplied to the USB charger, 12V Auxiliary Outlets, Front Pulse Bar, CAB Harness, Rear Accessory Switch, and Ride Command Display (if equipped).

 


SYSTEM ON

All lights are ON. Electrical circuits are ON. Electrical equipment can be used.

 

START

Turn the key to the START position to engage the electric starter. The key returns to the ON position when released.

 

TURN SIGNAL LEVER

Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride.

 

Move the lever upward  to signal a right turn. The right signal lamps and indicator will flash.

Move the turn signal lever downward to signal a left turn. The left turn signal lamps in the taillight and below the front headlight will flash. The turn signal indicator in the gauge (or if located on the dash) will also flash.

Return the lever to the center position to end the signal.

 

 

 

 

 

 
LIGHTS SWITCH

Rotate the lights switch clockwise to turn on the headlights and taillights on  (position lamp ②, headlights ③). Turn the headlight switch counter clockwise to turn the lights off ①.

 

① – off position

② – position lights on

③ – headlights on

④ – horn signal

 

 

 
 
 
 
 
 
 
 
 
 
HIGH BEAM/ LOW BEAM HEADLIGHTS

1.      Key ignition switch to SYSTEM ON position. To flash high beam headlight pull the headlight switch towards the driver.

2.      Key ignition switch to SYSTEM ON position. Rotate the light switch clockwise to the headlights sign ③ to turn low beams headlights. Push the headlight switch against the driver to switch from the low beam headlights to high beam headlights. Pull the headlight switch again to switch from high beam headlights to low beam headlights.

HORN SWITCH

The horn switch is located on the turn signal lever. Press the tip ④ of the turn signal lever inward to sound the horn.

 

HAZARD SWITCH

 

Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Both turn signal indicators on the gauge or on console will also flash. Use this feature to alert others of an emergency or other situation requiring caution.


DRIVELINE MODE SWITCH

The Driveline Mode Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (Turf Mode).

 

AWD: Press the top of the switch to engage All Wheel Drive (AWD).

2WD: Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).

TURF Mode: Press the bottom of the switch for Turf Mode (unlocked differential power). In Turf Mode, the rear driver’s wheel operates independently. Power is only applied to one wheel. This mode of operation is well suited to turf driving or when active traction is not needed.

 


 

WINCH CONTROLS (IF EQUIPPED)

WINCH SWITCH

Press the top of the rocker switch to spool line out from the winch. Press the bottom of the rocker switch to spool line in to the winch. Move the rocker switch to the center position to stop spooling.


REMOTE WINCH SWITCH (IF EQUIPPED)

The remote winch switch is located under the hood. To power-on or

power-off the switch, press and hold the power button for 3 seconds. Press and hold the button labeled “OUT” to spool line out from the winch. Press and hold the button labeled “IN” to spool line in to the winch. The switch will automatically power-off after 30 seconds of inactivity.

 


AUXILIARY OUTLET

The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.

 


BATTERY TRICKLE-CHARGING OUTLET

The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.

If you do not drive the vehicle for more than TWO WEEKS, EGIMOTORS recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer.

EGIMOTORS provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.



FOOT PEDALS


BRAKE PEDAL

Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine.

When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.

1.     Turn the ignition switch to the ON position.

2.     Apply the brakes. The brake light should come on after small amount of pedal travel.

SECONDARY BRAKE PEDAL

Your Tractor is Equipped with a secondary pedal for brake in case of failure of the standard one.

THROTTLE PEDAL

Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

If the throttle pedal and brake pedal are applied simultaneously, engine power may be limited.

 

 


SEATING

SEAT REMOVAL

To remove the driver’s seat, lift up on the rear of the seat and rotate the seat base up and forward. Disconnect seat sensor cable under the seat. Remember to attach back seat sensor cable when installing seat back.

For the passenger seat, pull the rear edge of the seat upward to release the latch pins from the grommets. Then roll the seat forward to access the

under-seat area. To completely remove the seat, roll the seat forward and lift the seat tabs from the seat base mounts.

 

 

SEAT BELT INSPECTION

Failure to perform regular inspection can reduce the effectiveness of the seat belt during a crash and could result in serious injury or death.

Inspect all seat belts for proper operation before each use of the vehicle.

1.     Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2.     Push the red release latch in the middle of the buckle to make sure it releases freely.

3.     Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.

4.     To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.


 

SEAT BELTS

 


This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 24 km/h if the seat belt is not secured.

 

Falling from a moving vehicle could result in serious injury or death. Always fasten your seat belt securely before operating or riding in the vehicle.

 

To wear the seat belt properly, follow this procedure:

1.     For 3-point belts, pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

2.     Push the latch plate into the buckle until it clicks.

3.     Release the strap, it will self-tighten.

4.     To release the seat belt, press the square red button in the buckle’s center.


 

SEAT AND STORAGE COMPARTMENTS

The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.

Always make sure all seats are properly installed before operating. Push down firmly on the rear of each seat until the latch pins are fully seated into the grommets.

DRIVER’S SEAT

To access the storage area under the driver’s seat, reach behind the driver’s seat and pull up on the latch. Roll the bottom of the seat forward toward steering wheel.

PASSENGER’S SEAT

To access the storage area under the passenger seat, pull the rear edge of the seat upward to release the latch pins from the grommets. Roll the seat forward to access the under-seat area. To completely remove the seat, roll the seat forward and lift the seat tabs from the seat base mounts.


 

ELECTRONIC POWER STEERING (IF EQUIPPED)

Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your EGIMOTORS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

 

FUEL CAP

The fuel tank filler cap is located on the left-hand side of the vehicle near the driver’s seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use

unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

 


Always ensure that the fuel tank filler cap is fully tightened and secure before operating or transporting the vehicle.

Tractor Model: 91 RON E5 and E10 Compatible


 


CAB NETS (IF EQUIPPED)

Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle

Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your EGIMOTORS dealer or qualified technician can assist.

SECURING THE NET

1.     Connect the latch at the top edge of the net to the receiver latch mounted on the front frame.

OPENING THE NET

1.     To exit the vehicle, release the top front latch.

2.     Allow the net to hang freely outside the vehicle while dismounting.

 

ROLLOVER PROTECTIVE STRUCTURE (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets OSHA® 1928.53 rollover performance requirements. Always have your authorized dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle rollover.

 

 


HOOD LATCHES

To remove the hood, rotate the hood latches 1/4-turn and lift the hood away from the vehicle.


TRAILER HITCH

This vehicle is equipped with a receiver hitch bracket for a trailer hitch and trailer towing equipment.

To avoid injury and property damage, always heed the warnings and towing capacities outlined in the specification table.

Whenever the vehicle is towing, always stay clear of the area between the vehicle and the towed object. Failure to do so may result in serious injury or death.

After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445 Nm.

 

REAR HITCH

 

Use the rear hitch for towing a trailer. See the Hauling Cargo section for details and procedures.

The values given below pertain to factory-installed hitches and are provided for informational purposes only.

 

Strictly follow the instructions outlined in the operator’s manual of the mounted or trailed machinery or trailer, and not to operate the combination tractor — machine or tractor — trailer unless all instructions have been followed.

For vehicle-specific trailering values, see the Specifications chapter. The vehicle-specific values take precedent if they are lower than the component values shown below.

 

 

REAR HITCH COMPONENT SPECIFICATIONS

Maximum Vertical Load(s)

150 kg

Maximum Dynamic Force (D)

23,0 kN

Approval #

E11 55R-0110609

 

REAR HITCH CERTIFICATION LABEL

The hitch certification label is located on the hitch bar.

 




 

HITCH REMOVAL / INSTALLATION

1.     To remove the hitch (if equipped), remove the cotter pin and hitch pin w. Remove the hitch, then reinstall the hitch pin w and secure the cotter pin .

2.     To install the hitch, remove the cotter pin from the hitch pin and remove the hitch pin .

3.     Install the hitch to the receiver.

4.     Reinstall the hitch pin (from the left side of the hitch) through the bore of both the receiver and the hitch.

5.     Reinstall the cotter pin. Make sure the hitch assembly is secure at that the cotter pin is properly engaged over the hitch pin.

Note: above pictures might vary from hitch variant installed on your vehicle

 


7-WAY TRAILER CONNECTOR

The 7-way trailer connector  installed on your vehicle meets the requirements of European standard ISO 1724.

This connector uses all 7 pins on newer model trailers. An older model trailer may not be compatible with this connector.

Improper electrical wiring changes can result in damage to both vehicle and trailer components. When in doubt about your trailer connection, please contact a qualified towbar specialist for assistance.


 

INSTRUMENT CLUSTER

Features and telltales vary by model.

 


OVERVIEW

 

 

DISPLAY AREA

FUNCTION

Gear Indicator

H = High Gear L = Low Gear N = Neutral

R = Reverse Gear P = Park

= Gear Signal Error (or shifter between gears)

Display Area 2

This area displays odometer, trip meter, trip meter 2, voltage, engine temperature, engine hour meter, programmable service hour interval, ground speed, or engine RPM.

Display Area 1

This area displays engine RPM, ground speed, or coolant temperature.

Fuel Gauge

The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately.


 

DISPLAY AREA

FUNCTION

Service Indicator

A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your EGIMOTORS dealer can provide scheduled

maintenance.

 Clock

The clock displays time in a 12-hour or 24-hour format.

 Driveline Mode Indicator

Segments of the indicator illuminate based on driveline mode engaged.


 

INDICATOR LAMPS

INDICATOR

ICON

FUNCTION

Check Engine

 

This indicator appears if a fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized EGIMOTORS dealer can assist.

EPS Warning (if equipped)

 

This indicator illuminates when a fault has occurred in the EPS system. Your authorized EGIMOTORS dealer can assist. EPS operation is possible with key on/engine off for up to 5 minutes.

Engine Hot

 

This lamp illuminates to indicate an overheated engine. If the indicator flashes, a severe overheating condition exists.

Neutral

 

This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.

Helmet/Seat Belt

 

This lamp flashes for several seconds when the key is turned to the ON position. The lamp is a reminder to wear helmet and seat belt (if equipped) before operating. Vehicle will be limited to 24 km/h if seat belt is not secured.

High Beam

 

This lamp illuminates when the headlamp switch is set to high beam.


 

INDICATOR

ICON

FUNCTION

Brake Failure (if equipped)

 

Lamp illuminates when Brake System (if Brake Failure Alarm is equipped) detects low fluid level in brake hydraulic system. Verify brake fluid in reservoir. Note: this light is separate light added on console.

Turn Signals (if equipped)

 

One arrow flashes when the corresponding turn signal is activated. Both arrows flash when the hazard signal is activated. If there is a problem in the signal system, the lamps will flash at twice the normal rate.

Operator presence

Lamp illuminates when driver is not detected on the seat, in additional an acoustic signal is present. Note: It is located on the main dash.


DISPLAY AREA 1

 

 

Pressing the MODE button will change the information displayed in Area .

 

DISPLAY AREA 1

FUNCTION

Speed

The vehicle’s speed will be displayed in mph, or km/h.

Engine Temperature

The vehicle’s current engine temperature will be displayed.

RPM

The vehicle’s RPM will be displayed.


DISPLAY AREA 2

Toggle the Up/Down buttons to change the information displayed in Area .

 

 

 

 

DISPLAY AREA 2

FUNCTION

Odometer

The vehicle’s odometer reading will be displayed.

Engine Temperature

The vehicle Engine Temperature will be displayed.

Trip 1

The vehicle Trip 1 mileage will be displayed.

Trip 2

The vehicle Trip 2 mileage will be displayed.

RPM

The vehicle RPM will be displayed.

Voltage

The vehicle’s current battery voltage will be displayed.

Speed

The vehicle’s current speed will be displayed.

Engine Hours

The vehicle’s engine hours will be displayed.

Service Hours

The vehicle’s service hours will be displayed.


OPTIONS MENU

From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below.

To enter the Options Menu, press and hold the MODE button.

 

 

OPTIONS MENU

NOTES

Diagnostic Codes

Only displays if fault codes are present or stored

Advanced Menu (if equipped)

Set maximum speed, and geofencing settings.

Units - Distance

Select MPH or KPH

Units - Temp

Select between °F and °C

Clock (if equipped)

Select between 12H or 24H, and set time

Backlight Color

Select between Blue or Red

Backlight Level

Set backlight brightness level

Service Hours

View/Set Service hours

Exit Menu

Exit


 

DIAGNOSTIC CODE

Diagnostic Code Screen will show available MIL that has come on during that ignition cycle.

To access the Diagnostic Code Screen, do the following:

1.     Press and hold the MODE button to enter the Options Menu. “OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

 

 

 

2.     Select “Diagnostic Codes” from the Options Menu by pressing the MODE button.

Toggle the Up/Down Buttons to cycle through Code(s).

This option will only be available if a fault code was set or is active during the current ignition key 'on' cycle. Turning off the ignition will clear any save fault codes from the gauge.

 

Display area 1 will show FMI Display area 2 will show SPN Clock Area will show Count.

 

 

 

When the gauge is displaying a fault code, the warning telltale (check engine or EPS) will blink to indicate which controller set the fault code.

 

 

 

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.


 
DIAGNOSTIC DISPLAY CODE DEFINITIONS

Not all diagnostic codes may be applicable to your vehicle.

 

Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed.

Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.

Shorted Load:The wires leading to the item listed in the chart are shorted together, or the item has shorted internally.

Short-to-Battery:The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.

 

DIAGNOSTIC CODES

COMPONENT

CONDITION

SPN

FMI

Throttle Position Sensor

Voltage Too High

51

3

Voltage Too Low

51

4

Engine Temperature Sensor

Voltage Too High

110

3

Voltage Too Low

110

4

Temperature Too High

110

16

Engine Overheat Shutdown

110

0

Intake Air Temperature Sensor

Voltage Too High

105

3

Voltage Too Low

105

4

Manifold Absolute Pressure Sensor

Voltage Too High

102

3

Voltage Too Low

102

4

Signal Out of Range

102

2

Crankshaft Position Sensor

Circuit Fault

636

8

Plausibility Fault

636

2

Vehicle Speed Signal

Speed Too High

84

8

Plausibility Fault

84

2

Gear Sensor Signal

Voltage Too Low

523

4


 

DIAGNOSTIC CODES

COMPONENT

CONDITION

SPN

FMI

 

Voltage Too High

523

3

Signal Fault

523

2

Injector 1 (MAG) (SDI Part Load)

Driver Circuit Open/Grounded

 

651

 

5

Driver Circuit Short to B+

651

3

Driver Circuit Grounded

651

4

Injector 2 (PTO) (SDI Part Load)

Driver Circuit Open/Grounded

 

652

 

5

Driver Circuit Short to B+

652

3

Driver Circuit Grounded

652

4

Ignition Coil Primary Driver 1 (MAG)

Driver Circuit Short to B+

 

1268

 

3

Ignition Coil Primary Driver 2 (PTO)

Driver Circuit Short to B+

 

1269

 

3

Fuel Pump Driver Circuit

Driver Circuit Open/Grounded

1347

5

Driver Circuit Short to B+

1347

3

Driver Circuit Grounded

1347

4

Fan Relay Driver Circuit

Driver Circuit Open/Grounded

 

1071

 

5

Driver Circuit Short to B+

1071

3

Driver Circuit Grounded

1071

4

Idle Air Control

Driver Circuit Open/Grounded

 

634

 

5

Driver Circuit Short to B+

634

3

Driver Circuit Grounded

634

4


 

DIAGNOSTIC CODES

COMPONENT

CONDITION

SPN

FMI

 

Position Out of Range

634

7

Starter Enable Circuit

Driver Circuit Open/Grounded

 

1321

 

5

Driver Circuit Short to B+

1321

3

Driver Circuit Grounded

1321

4

Chassis Relay

Driver Circuit Open/Grounded

 

520208

 

5

Driver Circuit Short to B+

520208

3

Driver Circuit Grounded

520208

4

All Wheel Drive Control

Driver Circuit Open/Grounded

 

520207

 

5

Driver Circuit Short to B+

520207

3

Driver Circuit Grounded

520207

4

System Power

Voltage Too High

168

3

Voltage Too Low

168

4

Active Descent Control System

Driver Circuit Open/Grounded

 

520203

 

5

Driver Circuit Short to B+

520203

3

Driver Circuit Grounded

520203

4

Idle Speed

Speed Too High

520211

3

Speed Too Low

520211

4


 

DIAGNOSTIC CODES

COMPONENT

CONDITION

SPN

FMI

EPS MODELS ONLY

Vehicle Speed Sensor

Data Valid But Above Normal Operational Range - Most Severe Level

 

84

 

0

Data Erratic, Intermittent Or Incorrect

 

84

 

2

Abnormal Rate Of Change

 

84

 

10

Received Network Data In Error

84

19

System Power

Data Valid But Above Normal Operational Range - Most Severe Level

 

168

 

0

Voltage Above Normal, Or Shorted To High Source

 

168

 

3

Voltage Below Normal, Or Shorted To Low Source

 

168

 

4

Engine Speed

Data Valid But Above Normal Operational Range - Most Severe Level

 

190

 

0

Data Erratic, Intermittent Or Incorrect

 

190

 

2

Received Network Data In Error

190

19

ECU Memory

Bad Intelligent Device Or Component

 

628

 

12

Out Of Calibration

628

13

Calibration

Out Of Calibration

630

13

Steering Over Current Shut Down

Current Above Normal Or Grounded Circuit

520221

6

Steering Excessive Current Error

Current Above Normal Or Grounded Circuit

520222

6


 

DIAGNOSTIC CODES

COMPONENT

CONDITION

SPN

FMI

EPS MODELS ONLY

Steering Torque Partial Failure

Condition Exists

520223

31

Steering Torque Full Failure

Condition Exists

520224

31

EPAS Inverter Temperature

Data Valid But Above Normal Operational Range - Most Severe Level

 

520225

 

0

Data Valid But Above Normal Operating Range - Moderately Severe Level

 

520225

 

16

EPAS

Communications Receive Data Error

Data Erratic, Intermittent Or Incorrect

 

520226

 

2

Condition Exists

520226

31

Position Encoder Error

Root Cause Not Known

520228

11

Bad Intelligent Device Or Component

 

520228

 

12

Condition Exists

520228

31

EPAS Software Error

Bad Intelligent Device Or Component

 

520229

 

12

Condition Exists

520229

31

EPAS Power Save Condition

Condition Exists

520231

31

EPS SEPIC Voltage Error

Voltage Above Normal, Or Shorted To High Source

 

524086

 

3

Voltage Below Normal, Or Shorted To Low Source

 

524086

 

4


 

UNIT SELECTION DISTANCE

1.     Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

 

2.     Select “Units-Distance” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

 Toggle the Up/Down Buttons to change the units (MPH or KPH)

 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

 

UNIT SELECTION TEMPERATURE

 


1.     Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

2.     Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above:

Press the MODE button.

 Toggle the Up/Down Buttons to change the units (°F or °C)

 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.


 

CLOCK

 

 

1.     Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

2.     Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above:

Press the MODE button.

w Toggle the Up/Down Buttons to change the units (12H or 24H)

 With the correct unit displayed, Press the mode button which will set the unit.

 Toggle the Up/Down Buttons to change the units (Cycles Hours)

 With the correct unit displayed, Press the mode button which will set the unit.

 Toggle the Up/Down Buttons to change the units (Cycles 10s of Minutes)

 With the correct unit displayed, Press the mode button which will set the unit.

 Toggle the Up/Down Buttons to change the units (Cycles 1s of Minutes)

 With the correct unit displayed. Press the mode button which will set the unit and return to the Options menu.

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.


 

BACK LIGHT COLOR

 

 

1.     Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

2.     Select “Backlight Color” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Blue or Red)

 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.


 

BACK LIGHT LEVEL

 

 

1.     Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

2.     Select “Backlight Level” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Increase or De- crease Level)

 With the correct unit displayed, Press the mode button which will set the unit and return to the Options Menu.

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.


 

SERVICE HOURS

 

 

1.     Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu item.

 

2.     Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)

 With the correct unit displayed, press the MODE button, which will set the unit and return you to the Options Menu.

 

To reset service hours after they have counted down to "0.0", reselect the existing setpoint or select a new service hour value.

 

3.     To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.


 

OPERATION

Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.

 

IMPORTANT INFORMATION

VEHICLE BREAK-IN PERIOD

The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

 

Excessive heat build-up during the first 3 hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first 3 hours of use.

 

ENGINE AND DRIVETRAIN BREAK-IN

The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine.

Perform the following procedures carefully.

 

Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts and drive components. Do not operate at full throttle or high speeds during the first 3 hours of use.

 

 

 

1.     Fill the fuel tank with clean, fresh fuel. See the Refueling section for details. Always exercise extreme caution whenever handling gasoline.

2.     Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.

3.     Complete the New Operator driving procedures..

4.     Avoid aggressive use of the brakes.


5.     Vary throttle positions. Do not operate at sustained idle.

6.     Carry only light loads.

7.     Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

8.     During the break-in period, change both the oil and the filter at 25 hours.

9.     Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 200 hours thereafter.

 

BRAKE BURNISHING

It is recommended that a burnishing procedure be performed on new vehicles or after installation of new brake pads or rotors. This helps to conform the pads to the rotor surface and achieve optimum braking performance.

 

Test drive the machine and gradually accelerate to more than 30 km/h. Apply light to moderate pressure to the brake pedal to slow the vehicle to roughly 8km/h. Repeat this process 10–30 times, allowing 30 seconds between brake applications for the system to cool down.

 

Do not stop aggressively and do not slow to a complete stop during the burnishing process. After brake burnishing is complete, drive the vehicle to cool the brake pads and rotors.

The burnishing process may cause there to be brake dust on the wheels and calipers. This is normal. When the system has cooled, use a rag and soapy water (no harsh chemicals) to clean off the dust.

 

PVT BREAK-IN (CLUTCHES/BELT)

Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails, always clean any debris from the duct, PVT intake, outlet duct, and the clutch/ engine compartments when replacing the belt.


 

STARTING THE ENGINE

1.     Position the vehicle on a level surface outdoors or in a well-ventilated area.

2.     Sit in the driver's seat and fasten the seat belt. Secure the cab doors (if equipped).

3.     Place the transmission in PARK.

4.     Apply the brakes. Do not press the throttle pedal while starting the engine.

5.     Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.

6.     If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

7.     Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly.

 

Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.

 

STOPPING THE ENGINE

1.     Release the throttle pedal completely and brake to a complete stop.

2.     Place the transmission in PARK.

3.     Turn the key to the OFF position.

4.     Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

 

A rolling vehicle can cause serious injury. Always place the transmission in PARK before stopping the engine.

 

COLD WEATHER OPERATION

If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.


 

REFUELING

The fuel tank filler cap is located on the left side of the vehicle near the driver seat.

The fuel symbol and the last fuel bar on the Instrument Cluster will blink when the fuel level reaches 1/8th tank. There will be approximately 8l of fuel remaining. Refuel as soon as possible. Do not allow the vehicle to run out of fuel.

To refuel:

1.     Place the transmission into Park on a level surface.

2.     Turn off the engine.

3.     Make sure no one is inside the vehicle.

4.     Fill with fuel, leaving the tank neck empty.

5.     Securely close fuel cap.

 

Gasoline can expand while inside the tank. To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty.

Use only 87 octane (or higher) unleaded fuel (minimum pump octane number of 87 R+M/2)

Do not use any fuel lower than 87 octane.

Do not fuel containing more than 10% ethanol (including E85)

 

Damage to the fuel pump will occur if the vehicle is operated with an empty fuel tank. Do not allow the vehicle to run out of fuel. Always refuel when the level is low.

Operating with obstructed fuel systems will result in serious engine damage. Perform maintenance as recommended.

Prolonged exposure to petroleum based products may damage paint. Always protect painted surfaces when handling fuel.

 

 


FUEL RECOMMENDATION

A close-up of a logo

Description automatically generated with medium confidence

 

Compatible fuel types: E5, E10

Octane Rating

EGIMOTORS recommends a minimum of 87 Octane (R+M/2) rated gasoline. Using lower octane gasoline could result in engine damage.

Ethanol Content

EGIMOTORS recommends gasoline containing up to 10% ethanol (E10). Higher levels of ethanol (ex. E15 and E85) may result in engine damage.

Seasonal Blends

EGIMOTORS recommends using gasoline that is purchased during the season the vehicle is being used, especially summer vs. winter. Between seasons, refineries typically change the gasoline blend to avoid temperature induced engine performance issues. Winter blend gasoline improves engine starting in cold weather and summer blend gasoline helps prevent vapor lock issues in hot weather.

 

BRAKING

1.     Release the throttle pedal completely.

When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking.

 

2.     Press on the brake pedal evenly and firmly.

3.     Practice starting and stopping (using the brakes) until you're familiar with the controls.

 

EMERGENCY BRAKING

 

A secondary brake pedal (red color pedal) is available in case of emergency (breakage of the main one).

 

STOPPING AND PARKING THE VEHICLE

Vehicle rollaway can cause serious injury or death. Even when stationary, the vehicle may move whenever the gear selector is not in the PARK (P) position or when the brakes are not applied. Always shift to PARK (P) when turning off the engine or leaving the vehicle. Use extra care, when leaving the vehicle on an incline is unavoidable. If leaving the vehicle unattended on a hill, block the rear wheels on the downhill side and keep children, pets and others away from the gear selector

 

1.     Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

2.     Place the transmission in PARK.

3.     Turn the engine off.

4.     Engage the parking brake (if equipped).

5.     Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

6.     Remove the ignition key to prevent unauthorized use.

 

DRIVING IN REVERSE

Before shifting into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to proceed, back slowly.

Follow these precautions when operating in reverse:

1.     Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.

2.     Avoid backing downhill.

3.     Apply the throttle lightly. Never open the throttle suddenly.

4.     Back slowly.

5.     Apply the brakes lightly for stopping.

6.     Avoid turning at sharp angles.


 

PARKING THE VEHICLE

1.     Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

2.     Place the transmission in PARK.

3.     Turn the engine off.

4.     Engage the parking brake (if equipped).

5.     Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

6.     Remove the ignition key to prevent unauthorized use.


 

HAULING CARGO

Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo:

Never exceed the stated load capacity for this vehicle.

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When

determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.

Always load the cargo box with the load as far forward and as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

Always operate the vehicle with extreme care when hauling or towing loads.

Slow down and drive in the lowest gear available.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When

handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.

Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use

extreme caution when applying brakes with a loaded vehicle. Avoid terrain or

situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing vehicle rollover.

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle

should never exceed 16 km/h while towing a load on a level grass surface. Vehicle speed should never exceed 8 km/h when towing loads in rough terrain, while cornering, or while ascending or descending a hill.

Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box.

 

Your vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater distance for braking when carrying cargo.

Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo.

Exercise caution if the cargo load extends over the side of the box.

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.

 

BELT LIFE

To extend belt life, use low gear when hauling or towing heavy cargo.

 

TOWING LOADS

Towing improperly can alter vehicle handling and may cause loss of control or brake instability.

Always follow these precautions when towing:

1.     Never load more than 75 kg tongue weight on the towing bracket.

2.     When towing a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 16 km/h when towing. Towing a trailer increases braking distance. Do not operate the vehicle faster than 16 km/h when towing.

3.     Do not tow more than the recommended weight for the vehicle.

4.     Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location, which could result in loss of control of the vehicle.

5.     The total load (operator, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.

 

TOTAL TOWED LOAD WEIGHT (LEVEL GROUND)

TOTAL TOWED LOAD WEIGHT (15° GRADE)

TOTAL HITCH VERTICAL WEIGHT

MAXIMUM TOWING SPEED

750kg unbraked

1000 kg inertia-braked

     300 kg

       75kg

   16 km/h


DUMPING THE CARGO BOX

To dump the cargo box, do the following:

1.     Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

2.     Apply the brakes.

3.     Shift the gear selector to the Park position.

4.     Turn the key to the off position.

5.     Dismount vehicle.

6.     Ensure that the cargo is positioned evenly or toward the front of the cargo box.

7.     Open the tailgate.

8.     Stand clear and pull up on the cargo box release lever.

9.     Lift the front of the cargo box to dump the cargo.

10. Lower the cargo box and push down securely to latch.

11. Close the tailgate.

 

Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions. Never operate this vehicle with the cargo box in the raised position.

 

ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM

If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.

 

ENGAGING AWD

Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are at rest.

 

 All-Wheel Drive (AWD)

 Differential Lock (2WD)

 Differential Unlock (TURF Mode)

 

 

Press the top of the driveline mode switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.

Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.


 

DISENGAGING AWD

Move the driveline mode switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.

In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.

To disengage AWD, do the following:

1.     Stop the vehicle.

2.     Operate in reverse for at least 3 m.

3.     Stop completely.

4.     Shift into low gear and drive forward.

5.     If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service.

 

LOCKING THE DIFFERENTIAL

Move the switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.

 

UNLOCKING THE DIFFERENTIAL (TURF MODE)

When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when side hilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.

Operating in TURF mode (if equipped) when on sloped, uneven, or loose terrain could cause loss of control and result in serious injury or death. One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again.

Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.

 

Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential.


 

Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the switch to AWD before ascending or descending a hill.

 

 

EMISSION CONTROL SYSTEMS

NOISE EMISSION CONTROL SYSTEM

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with noise level requirements.

CRANKCASE EMISSION CONTROL SYSTEM

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

EXHAUST EMISSION CONTROL SYSTEM

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

ELECTROMAGNETIC INTERFERENCE

This vehicle complies with the EMC requirements of UN ECE Regulation 10. Non-ionizing Radiation: This vehicle emits some electromagnetic energy.

People with active or non-active implantable medical devices (such as heart

monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.


 

MAINTENANCE

OVERVIEW

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized EGIMOTORS dealer can perform any service that may be necessary for your vehicle. EGIMOTORS also recommends EGIMOTORS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the law if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual. Careful periodic maintenance will help keep your vehicle in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine EGIMOTORS parts are available from your EGIMOTORS dealer. Equivalent parts may be used for emissions-related service.

Record maintenance and service in the Maintenance Log. Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations. Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 16km/h. Vehicles subjected to severe use must be inspected and serviced more frequently.


 

EGIMOTORS MAINTENANCE SCHEDULE

The intervals shown in this table are based on vehicles operated under normal conditions.

Each interval is given in hours and kilometers. Items should be serviced at whichever interval comes first.

Continue to reference the following maintenance schedules at the given intervals as hours and kilometers increase on the vehicle.

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

INITIAL BREAK-IN SERVICE FIRST 25HOURS / 800 KM

 

 

Brake System

Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed. Inspect brake pad wear.

Engine Oil and Filter

Change the engine oil and filter.

Front Gearcase Fluid

Initial fluid level inspection.

Transmission Fluid

Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed.

The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.


Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

EVERY 200 HOURS / 3200 KM OR YEARLY

 

 

Air Filter

Replace air filter. Ensure proper installation of filter and airbox cover. Inspect ducts and screens; clean as necessary.

 

Battery

Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.

Brake Pad Wear

Inspect; replace as needed.

 

Cooling System

Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly.

Drive Belt

Inspect; replace as needed.

Engine Breather

Inspect; clean as needed.

Engine Oil and Filter

Change the engine oil and filter.

Exhaust Silencer / Pipe

Inspect for leaks or damage.

Front Gearcase Fluid

Change fluid.

Front / Rear Suspension

Lubricate (if applicable).

 

Fuel System*

Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap.

General Lubrication

Locate all applicable fittings and grease.

Parking Brake (if applicable)*

Inspect and adjust as needed.

Shock Absorbers*