
Owner’s manual part Number- OM25TRGCXP1000
Read this manual carefully. It contains important
safety information. This is an adult vehicle only.
Operation is prohibited for those under 18 years of age.
This Owner Manual refers to EGIMOTORS TRACTORS
(To be filled in by your Dealer)
This Owner’s Manual must always remain inside you Tractor
(Legal requirement)
A digital/printable copy is available on www.egimotors.com
Year
________________________________________________________
Model
Type___________________________________________________
Code
number (spare parts use only) _______________________________
VIN
Number__________________________________________________
Engine
Serial Number __________________________________________
Key
Number __________________________________________________
Registration
Plate Number _______________________________________
Thank you for purchasing an EGIMOTORS
Tractor, and welcome to our world-wide family of enthusiasts.
We have done This manual to inform you on
how to use and maintain the best condition of operation for your Tractor.
If after reading this manual, you still have
some questions please do not hesitate to contact your dealer that will be
available to help you.
Be sure to visit us online at
www.Egimotors.it for the latest news and
for product and Safety information.
We believe we sets a standard of excellence
for all utility and Tractor manufactured in the world today.
Many years of experience have gone into the
engineering, design, and development of your Tractor, making it the finest
machine we’ve ever produced.
For safe and enjoyable operation of your
vehicle, be sure to follow the instructions and recommendations in this owner’s
manual.
Your manual contains instructions for the
maintenance of the Tractor and information about repairs.
Service Manual are available from Dealers,
only them can perform major repair and install accessory.
Your dealer knows your Tractor better than
anyone and is interested in your total satisfaction, he can perform your
service needs during and after the warranty period.
For the most up-to-date owner’s manual
visit:
Read and understand this
Owner’s Manual is extremely important for your safety and for all the
operators, so please take your time to read all the pages and be sure that is
someone else will use the Tractor before will take this manual and read and
understand all, this will give you the best knowledge and skills on how to ride
in security.
Copyright 2025 EGIMOTORS.
All the information
contained within this publication is based on the latest product information at
the time of publication.
Due to constant improvement
in the design and quality of product components, some minor discrepancies may
result between the actual unit and the information presented in this
publication.
Descriptions and or
procedure in this publication are intended for reference use only. No Liability
can be accepted for omission or inaccuracies. Any reprinting or reuse of the
depictions and or procedures contained within this publication are intended for
reference use only. The original instruction is in English.
Other languages are
provided as translation of the original Instruction see the EGIMOTORS website
for more details and procedure.
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This EGIMOTORS vehicle is an off-road Tractor. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
Failure to heed the warnings and safety
precautions contained in this manual can result in severe injury
or death. Your EGIMOTORS vehicle
is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
•
Read this owner’s manual
that came with your vehicle.
Understand all safety warnings, precautions and operating
procedures before operating the vehicle. Keep this manual with the vehicle.
•
Never operate
this vehicle without
proper instruction. Take an authorized training course. See the Safety
Training section for more information.
•
This vehicle
is an ADULT VEHICLE ONLY. You MUST be at least age 18
and have a valid driver’s license to operate this vehicle.
•
Always use the cab nets (or doors) while
riding in this vehicle. Always
keep hands, feet and all other body parts inside the vehicle at all
times.
•
Always wear a helmet,
eye protection, gloves,
long-sleeve shirt, long pants
and over-the-ankle boots.
•
Never operate
this vehicle under the influence
of drugs or alcohol, as these
conditions impair judgement and reduce the operator’s ability to react.
•
Complete the New
Operator Driving Procedures outlined in this manual. Never allow a guest to operate
this vehicle until the guest has completed
the New Operator Driving Procedures.
•
Never permit a guest
to operate this vehicle unless the guest has reviewed the owner’s
manual and all safety labels
and has completed a safety
training
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER indicates a hazardous situation which, if not avoided,
WILL result in death or serious injury.
WARNING indicates a hazardous situation which, if not
avoided, COULD result in death or serious injury.
CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
NOTICE provides key information by clarifying
instructions.
IMPORTANT provides key reminders during disassembly,
assembly, and inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

This Tractor contains the following radio equipment or components that contain radio equipment:
|
Component |
Ride Command RC-7 Display |
|
Component ID |
RC-7 |
|
Manufacturer |
EGIMOTORS |
|
*Transmitting Frequency |
2402 - 2480 MHz |
|
Max RF Transmitting PWR |
0.1 W |
|
*Other transmitting radio frequencies may exist outside of EU markets. |
|
The above radio equipment is in compliance with Directive 2014/53/EU.
Record
your vehicle's identification numbers and key number in the spaces provided. Remove
the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a EGIMOTORS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
The images below are for reference only. Depending on model, your vehicle may differ slightly.


The engine serial number can be found on a decal applied to
the front of the engine crankcase ① or stamped into the
crankcase on the PTO side of the engine ②. The NRMM label can also be found in either location
(if applicable).
The VIN can be found stamped on a portion of the left rear frame ③, above the PVT cover.
|
Vehicle Model Number: |
|
|
Vehicle Identification Number (VIN): |
|
|
Engine Serial Number: |
|
|
Key Number: |
|
|
NRMM
Reference Number (if applicable): |
|
Tractor Certificate of
Pre-Delivery
Year ______
Model______________________________
VIN___________________________________________
Engine Serial Number
____________________________
Key Number
____________ Km / Hours______________
Registration Plate
Number_________________________
ASSEMBLY / SERVICE / INSPECTION
- SEALED BATTERY – Apply
dielectric grease to terminal bolts and install cable. Check Voltage and charge
if below 12,8 Volts.
- BATTERY VOLTAGE – Misuse
and record the battery voltage after 30 minutes after charger has been removed
____ DCV
- TIRE PRESSURE – Verify
Pressure if set to Specification
- WHEEL NUT – Torque to
specification
- HANDLEBAR CLAMPS - Torque
bolts to specification
- MASTER CYLINDER – Torque
bolts to specification
- FRONT TOE ALIGMENT –
Verify proper toe setting
- BALL JOINT – Inspect
bolts and/or cotter pin
- STEERING POST – Inspect
cotter pin
- TIE ROD – Inspect jam
nuts and cotter pin
- TRANSMISSION – Add oil if
needed
- GREASE FITTING – Check
and Grease all the Fitting if needed
- ENGINE OIL – Check level
of oil, add if needed
- BRAKE FLUID – Check level
of fluid, add if needed in brake master cylinder(s)
- ENGINE COOLANT – Inspect
coolant in recovery bottle. Add if needed.
- PARK BRAKE – Verify
proper operation
- INTAKE AIRBOX – Inspect
hose connection and clamps. Inspect filter condition.
- LIGHTS – Verify operation of all lights
- FUEL – Check level of
fuel and add if needed
- WIRE HARNESS / HOSE/ LINES – Inspect wire, hoses,
and line from kinks, pinching and sign of abrasion.
- UNIT INQUIRY – Check in
the system and complete applicable Service Bulletins Recalls or factory direct
modification(s)
- COSMETIC INSPECTION –
Inspect the quadricycle for damage and proper fit and finish.
DEALERSHIP NAME____________________________#_________
ASSEMBLED BY_________________________________________
DATE / /
SIGNATURE
STAMP
Tractor Certificate of Pre-Delivery
Year ______ Model______________________________
VIN___________________________________________
Engine Serial Number ____________________________
Key Number ____________ Km / Hours______________
Registration Plate
Number_________________________
TEST RIDE
- ENGINE – Starting
acceleration and smoothness.
- IDLE SPEED – Verify when cold and hot the engine idle properly.
- TROTTLE – With engine idling and transmission in Neutral, swing the
handlebar through entire travel range and verify proper and smooth operation.
- ETC - Verify proper operation and throttle free play.
- AUXILIARY SHUT OFF SWITCH - Verify proper operation.
- BRAKES - Verify proper
operation. Torque bolts to specification
- DRIVELINE – Verify smooth operation
- CLUTCH / TRANSMISSION – Verify proper shifting and transmission
engagement/ indicator lights must correspond with gears.
- AWD ADC – Verify proper operation.
- REVERSE SPEED LIMITER – Verify operation and override control.
- INSTRUMENTATION – Verify operational reading.
- WHINCH (If equipped) – Verify proper operation.
- SUSPENSION / STEERING – Verify adjustment, stability and operation.
- ENGINE COOLANT Inspect coolant in recovery bottle between Min and Max
after test ride, add if necessary.
- DIAGNOSTIC SYSTEM – Run Engine up to full operating temperature. Use
digital Wrench to generate and submit a “Service Report” recommended Process.
- LEAKEAGE – After completing “Diagnostic System “check for leakage and
verify proper connection of oil / exhaust / fuel / Coolant / Brake fluid
fitting, inspect hoses for sign and abrasion.
- CLEAN – Wash and clean the quadricycle before delivery.
TEST
RIDDEN BY ___________________________________________________
DATE / /
SIGNATURE
STAMP
Tractor Certificate of Pre-Delivery
Year ______ Model______________________________
VIN___________________________________________
Engine Serial Number ____________________________
Key Number ____________ Km / Hours______________
Registration Plate Number_________________________
DELIVERY TO CUSTOMER
- WARRANTY
REGISTRATION FORM – Completed and signed.
- OWNERS MANUAL – Emphasize the importance of reading for customer
Safety and Servicing of Quadricycle/ Explain periodic maintenance
responsibilities.
- WARRANTY POLICY – Explanation / Limit / Requirements.
- KEYS - Record Key Number.
- Controls – Show location and
function.
- BELT LIFE – Discuss proper operation procedure operating and proper
use of High and Low Gear Range.
- BREAK IN PROCEDURE – Review as outline in Owner’s Manual.
- STORAGE / FUELING / TRANSPORTATION – Review as outline in the owner’s
manual.
- TOOL KIT – Show location.
- Safety Video – Review with Customer.
- SAFETY FEATURES – Review all safety features of quadricycle operation
for new operation.
- DRIVING PROCEDURE – Review Operator driving procedure outlined in the
Owner’s Manual.
- SVIA TRAINING FACT SHEET – Review with customer.
- SAFETY TRAINING COURSE SVIA – I have instructed the owner on the
authorized SVIA Safety training online course.
- PRE-DELIVERY CERTIFICATION – I certify that pre-delivery inspection
and service have been perform on this vehicle in accordance with the
instructions issued by EGIMOTORS.
DEALERSHIP
NAME____________________________#_________
DELIVERED
BY_________________________________________
DATE / /
SIGNATURE
STAMP
Tractor
Certificate of Pre-Delivery
Year ______ Model______________________________
VIN___________________________________________
Engine Serial Number
____________________________
Key Number
____________ Km / Hours______________
Registration Plate Number_________________________
CUSTOMER ACCEPTANCE
- I have reviewed the EGIMOTORS warranty
Policy / Policies
- I have inspected the Quadricycle and it meets
my satisfaction.
- I understand the importance of following
the Owner’s Manual and instructions.
- I understand the importance of using all
safety features.
Review with customer.
- I understand the importance of all
operation following the operator driving procedures in the Owner’s Manual.
- I have been instructed on the authorized
online SVIA training course by my Dealer ____________________________________
(Name of dealership and person who inform the
Customer)
CUSTOMER NAME_____________________________________
CUSTOMER SIGNATURE
DATE / /
Improper use, maintenance, or modification of this vehicle can lead to serious injury or death.

Require proper use of
your vehicle. Do not allow anyone to operate your vehicle or ride as a passenger unless they are properly
instructed and you are sure they are willing to ride responsibly. To prevent
unauthorized use, always remove the ignition key when the vehicle is not in
use.
Any modifications or installation of non-EGIMOTORS-approved accessories could increase the risk of
injury. While you may find aftermarket products similar in
design and quality to EGIMOTORS accessories, recognize that some aftermarket accessories or modifications are not suitable
because of potential safety hazards to you or others.
It is never appropriate to install any additional
seating.
Check with the manufacturer to determine any potential effect of a modification or accessory on the safe use of your vehicle. You are responsible for injuries related to modifications to the vehicle. Modifications or accessories may:
•
Damage machine components - especially modifications that increase speed or
power.
•
Make the vehicle
less stable at higher speeds.
•
Add
weight, reducing the amount of cargo and total weight
you can carry, and raise the
vehicle’s center of gravity.
•
Overload the vehicle’s electrical system capacity. Blowing
a fuse may cause a loss of lights or engine power.
•
Reduce the effectiveness of occupant protection systems, including the seatbelts and the Rollover Protective
Structure (ROPS).
•
Make it illegal to own or operate your vehicle.
EGIMOTORS-authorized spark arresters, mufflers, and emissions control
components are mandatory for ownership or operation in many areas.
•
Void your warranty.
The vehicle ROPS, when used with the seat belts and doors,
provides a structure to help protect occupants. The structure will not protect
occupants in all rollovers or accidents.
For more information about safety, contact an authorized dealer or visit the EGIMOTORS website at www.egimotors.it
Make sure operators
are 18 or older with a valid driver’s license. Just
because a teenager has a license does not mean that they will make good
judgments about driving and avoid risk taking.


EGIMOTORS recommends that you supervise
younger drivers. Set rules
and put limits on how, when, and where they are allowed to use this vehicle.
For example, young drivers may need to have an adult in the vehicle
with them and not
be allowed to drive with their friends in the vehicle.
Make sure all riders
fit the vehicle.
Be sure that the driver and all passengers
are able to:
•
sit with their backs against
their seat,
•
adjust the seat belt to fit properly,
•
have both feet flat on the floor,
and
•
have both hands on the steering wheel or on a passenger
hand hold.
Do
not allow children
who need child safety seats or booster
seats to ride in the vehicle. The
vehicle is not designed to restrain automotive child safety seats.
You are responsible for your passengers. Be sure passengers are seated properly,
belted, holding the passenger hand hold, and ready to brace.
Unrestrained riders can fall out or be thrown around and from a moving vehicle.
Every person must be properly seated and belted in their own seat. Two people should never be belted into a single seat belt. People belted together can crash into one another in a collision and be seriously injured. Never carry passengers in the cargo bed as they could be thrown against or out of the vehicle or come into contact with moving parts.
Do not let people drive or ride after using alcohol or drugs.
Before starting off, always perform the Pre-Ride Inspection. Failure to inspect and verify that the vehicle
is in safe operating condition increases the risk of an accident, which
can lead to serious injury or death.

|
ITEM |
REMARK |
REFERENCE |
|
Brake Fluid |
Ensure proper
level and condition |
|
|
Front and rear
suspension |
Inspect |
— |
|
Steering |
Ensure free
operation |
|
|
Tires |
Inspect condition and pressure |
|
|
Wheels/Lug Nuts |
Inspect, ensure fastener tightness |
|
|
Fuel and oil |
Ensure proper
levels and condition |
page 90 |
|
Coolant |
Ensure proper
level and condition |
|
|
Indicator lights/switches |
Ensure proper operation |
|
|
Air Filter |
Inspect, replace as needed |
|
|
Engine intake pre-filter |
Inspect, clean |
– |
|
PVT intake pre-filter |
Inspect, clean |
– |
|
Headlights |
Check operation |
– |
|
Brake lights/taillights |
Check operation |
– |
|
Seat Belts |
Check length of belt for damage, check latches for proper
operation. |
|
ITEM |
REMARK |
REFERENCE |
|
Exhaust |
Inspect spark
arrester and clean if needed. |
|
|
Vehicle Debris |
Remove grass,
leaves, and other flammable material or debris, especially near the
exhaust system. |
– |
Improper tire maintenance can lead to loss of control and an accident, which could result in serious injury or death. To reduce your risk of injury:
•
Maintain EGIMOTORS recommended tire
pressure. Check pressure before operating. Even if your vehicle
has only been driven a short distance, the tire pressure
readings can become higher.
•
Make sure tire pressures match the specifications listed in the table below.
•
Only use the size and type of tires specified for this vehicle.
•
Do not operate
your vehicle with worn or damaged tires.
•
Always follow your tire manufacturer’s instructions for maintenance.
|
MEASUREMENT |
SPECIFICATION |
|
Maximum Cargo Box Load |
375
kg |
|
Tire Pressure in Bar |
Front:
0,69Bar Rear:
1,65Bar |
|
Maximum Weight
Capacity, includes weight of operator, passenger, cargo, and accessories |
465
kg |
Wear an approved helmet. Riding in this vehicle without wearing an approved helmet increases the risk of serious injury. For example, a helmet reduces your risk of injury from head strikes with the vehicle or other objects even if there is no crash.

Approved helmets in in
Europe bear the ECE 22.05 (or newer)
label. The ECE mark consists
of a circle surrounding the
letter E, followed by the distinguishing number of the country which has
granted approval. The approval number
and serial number will also
be displayed on the label.
Use shatterproof goggles or a shatterproof helmet face shield.
Such protective eyewear may reduce the risk of foreign material
getting in your eyes
and help prevent loss of vision.
EGIMOTORS recommends wearing approved Personal Protective Equipment (PPE) that
have markings indicating they are designed to standards CE.

Additional protective clothing
and gear that may be appropriate for your riding
conditions includes:
•
Always wear shoes when operating. Consider
wearing sturdy over-the-ankle boots suitable for the
terrain you will be riding in.
•
Full-finger gloves can protect
against wind, sun, cold, and objects. Choose gloves that fit snugly
and allow fingers
to move freely and grip on the steering
wheel or hand holds.
•
Consider long sleeves
and long pants to help protect arms and legs.
•
Long-term exposure to wind and engine
noise can cause permanent hearing loss. Properly worn hearing
protective devices such as earplugs can help prevent hearing loss. Check local laws or the rules of the riding
area you are in before wearing hearing protection
to make sure its use is permitted.
Always stay completely inside the vehicle and hold the steering wheel or hand holds. Body parts outside of the vehicle
can be struck by passing
objects or crushed during a rollover. Do not put any part of your body
outside of the vehicle for any reason. Do not hold onto the ROPS frame
or put any part of your
body on the door.
Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle.
Be sure riders
pay attention and plan ahead.
If you think or feel the vehicle may tip or roll, reduce your risk
of injury:
•
Keep a firm grip on the steering
wheel or hand holds and brace yourself.
•
Do not put any part of your body outside
of the vehicle for any reason.
This vehicle is not designed
to carry unrestrained pets. An unrestrained pet can be thrown about and injure riders, even during normal
operation. When transporting pets, use a pet crate suitable
for off-road use that is secured to the
vehicle.
Fuels such as gasoline can be extremely flammable. To reduce the risk of serious injury or death, never carry fuel or other flammable liquids on this vehicle. Rollovers, crashes, rough riding, or changes in elevation or temperature may lead to fuel spilling or vapor release from portable containers. Hot vehicle parts can cause fires, even after the engine has been turned off.
Never exceed vehicle weight capacities. The vehicle’s maximum weight capacity varies depending on model. The cargo box can support up to 272 kg of that total. When more rider weight is added, cargo weight may need to be eliminated to stay under the limit. Overloading the vehicle or carrying cargo improperly will cause changes in stability and handling, which could cause loss of control or an accident.
Secure cargo in the cargo box as far forward, centered and as
low as possible. When cargo
cannot be positioned and secured in this way, operate
with extra caution. Unsecured cargo
can strike and injure riders,
affect vehicle handling, and
result in loss of control.
The weight of riders and cargo changes vehicle braking,
handling, and stability. To avoid loss of control, turn gradually, operate
at slower speeds,
and avoid rougher or steeper terrain.
Drive Responsibly. This vehicle has higher ground clearance and other features to handle rugged terrain. It can be overturned in situations where some other vehicles may not. Abrupt maneuvers or aggressive driving, even on flat, open areas, can cause loss of control, rollovers, severe injury or death. To avoid loss of control and rollovers:
•
Avoid abrupt maneuvers, sideways
sliding, skidding, or fishtailing, and never
do donuts.
•
Slow down before
entering turn.
•
Avoid hard acceleration when turning, even from a stop.

High speed off-road
operation
Driving off-road vehicles to test the limits of your skills or abilities can be very dangerous to you, passengers, and bystanders. Basic skills for driving a car, ATV, or other off-road vehicles do not equip drivers to safely attempt high speed off-road operation. Develop your skill gradually through training, practice, and experience with the various driving modes of this vehicle and the terrain in which you are operating. Always do a low speed reconnaissance run (pre-run) to become aware of anything you may encounter.
High speed off-road operation can lead to loss of control, crashes, or hard landings that can seriously injure occupants (even without rolling the vehicle or damaging it).
If you plan on using the vehicle for high speed, off-road competition, additional safety equipment may be necessary. Check the rules that apply to your competition.
Do
not go over jumps — going airborne
can lead to serious injury or death. Going
airborne can cause loss of control, rollovers, or crashing into the ground and
may damage the vehicle. Even without crashing, landings can be hard enough to
cause any vehicle suspension to fully compress (e.g., bottom out).
Serious injuries, including spinal injuries, can occur even if riders are properly harnessed, wearing helmets and the vehicle is not damaged and remains upright.
You may encounter slopes, "jumps", or other terrain features that could send the vehicle airborne, depending on your speed. These may be defectively designed, poorly maintained, or not suitable for this vehicle. Slow down, use extra care, and avoid going airborne. Never take this vehicle over jumps.
Watching someone else go over a jump or go airborne does not mean you can safely do so. EGIMOTORS cannot determine whether any jump you may encounter is appropriate for this vehicle. Any jump, even a small one, could be poorly maintained, designed, or not suitable for this vehicle and may cause serious injury or death.

Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Proceed slowly and with extra care on unfamiliar terrain. Avoid paved surfaces. Sudden changes in terrain such as holes, depressions, banks, softer or harder ground, or other irregularities may cause loss of control or rollover. Give yourself time to react to rocks, bumps, or holes that may be hard to see. Operating in deep snow or tall grass may make it harder to see obstacles.
If you cannot go around an obstacle, such as a fallen tree or a ditch, stop the vehicle in a safe place. Get out to inspect the area thoroughly. Look from both your approach side and exit side. If you are reasonably confident you can continue safely, choose the path that will allow you to go straight over the obstacle to minimize the vehicle tipping sideways. Go only fast enough to maintain your momentum, but still give yourself plenty of time to react to changes in conditions. If there is any question about your ability to maneuver safely over the obstacle, you should turn around if the ground is flat and you have the room, or back up until you find a less difficult path.
Abrupt application of the accelerator pedal can cause the tires to lose traction, reducing control of the vehicle and increasing the possibility of an accident, especially while on sloped terrain or while crossing obstacles such as rocks or logs.
This Tractor is approved for on-road use, limited to local road and NOT HIGHWAYS.
Improperly operating on hills can
cause loss of control, rollover, or accident, which can
lead to serious injury or death. Use extra care when operating on hills. Plan for rough terrain, ruts, and other
changes in traction
and terrain.
Driving up hills
Check the terrain before ascending a hill and make sure it is not too slippery or loose. Engage all-wheel drive for hills. Drive straight uphill, keeping speed and throttle steady. Avoid steep hills which can cause the vehicle to overturn.
Recovering from stalling on a hill
If the vehicle loses forward speed, apply the brakes gradually and stop. Do not attempt to turn the vehicle around. Instead, shift to reverse and allow the vehicle to slowly roll straight downhill. Apply light brake pressure to control speed.
Overtopping a hill
Slow down when you reach the crest of a hill. Never blindly go over the crest of a hill or a drop off at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
Driving down hills
Check the terrain before descending a hill and make sure it is not too slippery or loose. Engage all-wheel drive and proceed slowly, applying the brakes lightly.
Never descend a hill with the transmission in neutral or if the engine is turned off.
Avoid side hilling (riding across slopes)
If unavoidable, proceed slowly and with extra caution. Avoid obstacles and changes in terrain that could cause the vehicle to tip or slide. If it feels like the vehicle begins to tip or slide, immediately turn downhill.
Riding near wooded areas or brush
Use extra caution when operating near trees, particularly when operating on narrow trails. Tree branches or brush can be driven into the cab striking or stabbing occupants.

Riding in snow
Always keep the brake and accelerator pedals free of snow and ice. Apply the brakes frequently to prevent ice or snow accumulation on the brake pads which can reduce brake performance.
Riding on ice
Never operate the vehicle on a frozen body of water unless you have verified that the ice can support the weight of the vehicle. Severe injury or death can result if the vehicle falls through the ice.
Riding in water / Falling into water
Operating through deep or fast-flowing water can cause loss of traction, loss of control, overturning, or being swept away in water. You can be seriously injured or killed from entrapment and drowning. Never operate the vehicle in
fast-flowing water or in water that exceeds the floor level of the vehicle. For Waterfowl models, do not exceed the seat base level. Avoid sharp drop-offs and large rocks. Choose a path that provides an entrance and exit point with gradual inclines. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.
Riding on sand dunes
Use extra caution when operating on or near dunes. Be alert for changes in terrain. Never blindly go over the crest of a hill or a drop-off at high speed. An obstacle, a sharp drop, or another vehicle or a person could be on the other side of the hill.
Riding in low-visibility conditions
Use extra caution and drive slowly in conditions of reduced visibility such as fog, rain, and darkness.
Plan ahead to avoid the need for evasive maneuvers, such as
swerving. Hitting an obstacle — including wildlife — you are not
ready for can be dangerous. Choosing to swerve instead
can be even more dangerous because it can lead to loss of control, rollover, or
collisions.
When operating in areas with possibility of wildlife appearing in your path, plan ahead to avoid swerving for animals if doing so could result in collisions or rollovers. Go slowly or avoid driving during seasons or times of day when animals such as deer are more likely to cross your path without warning.
Avoid Collisions With Other Vehicles
When following another vehicle or operating in the same area as others, keep a safe distance to avoid collisions. Allow extra space when sight distances are limited by dust, snow, curves, hills, or other conditions. Plan ahead to avoid having to swerve or leave the trail to avoid a collision.
On trails, be prepared to make space for other vehicles to pass. If you need to stop on a trail, move your vehicle to the edge of the path to allow others to pass safely.
Correct a skid by turning the steering wheel in the direction of the skid.
Never apply the brakes during a skid.

If the vehicle begins to slide downhill or you feel it may tip, turn downhill immediately and stop. Maneuver slowly and carefully until you can drive straight downhill.
Do not continue driving if your vehicle may be damaged or if you were in a crash or rollover.
Operating the vehicle while damaged or after a crash or rollover can cause loss of control, rollover, or accident, which can lead to serious injury or death. If you cannot safely transport the vehicle on your own, contact a recovery and towing service.
After any crash, rollover, or other accident, have a EGIMOTORS dealer inspect the vehicle for possible damage, including seat belts, ROPS, brakes, suspension, and steering systems.
Be prepared in case your vehicle becomes damaged or disabled, especially in remote areas. Consider in advance how to get help and stay safe until it arrives whenever you ride.
There is a recovery tow loop ① at the front and back ②of the vehicle to attach a winch or strap.
Use these loops to recover this vehicle if it is stuck, to pull it onto a tow truck, trailer, or to use this vehicle to recover another vehicle. These loops are for emergency recovery only and are not for towing vehicles to another location.
Improper recovery may lead to loss of control or vehicle damage. Only attach straps to specified locations. Do not attach to any other point on the vehicle. Only recover a vehicle of equal or lesser size and weight. When recovering a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not move a disabled vehicle faster than 10 mph (16 km/h).


Operating, Idling, Or Parking Near Combustible Materials
Engine, exhaust, and other vehicle components can be very hot during and after use. Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire, such as tall grass, weeds, brush, leaves, debris, or other tall ground cover. Do not let mud, grass, or other debris accumulate on the engine or exhaust system. Inspect and remove as needed.
Vehicle rollaway can cause serious injury or death. Even when stationary, the vehicle may move whenever the gear selector is not in the PARK (P) position or when the brakes are not applied. Always shift to PARK (P) when turning off the engine or leaving the vehicle. Use extra care, when leaving the vehicle on an incline is unavoidable. If leaving the vehicle unattended on a hill, block the rear wheels on the downhill side and keep children, pets and others away from the gear selector.
Before shifting into reverse, use extra care to make sure the area is clear
of people or obstacles. When it’s safe to proceed, back
slowly.
After operation, inspect the vehicle for damage and debris to make sure the vehicle can be safely stored and operated again.
Some things to inspect include:
•
Debris that could catch fire, such as mud/grass near the engine
or exhaust system
•
Damage to the suspension, steering, or any other part of the vehicle
• Tire condition, such as tread and sidewall
damage
• Shock absorber
assembly condition
Be sure to have any issues checked and problems fixed before operating again.
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
•
Do
not run engine indoors. Even if you try to ventilate engine
exhaust with fans or open
windows and doors, carbon monoxide can rapidly reach dangerous levels.
•
Do not run engine in poorly
ventilated or partially enclosed areas such as barns, garages, or carports.
If you start a vehicle in one of these, drive it out and close
the door as soon as possible. If you drive
it into one of these,
turn it off as soon as
possible.
•
Do
not run engine outdoors where engine exhaust
can be drawn into a building through openings such as
windows and doors.
For more information about safety, contact an authorized EGIMOTORS dealer or visit the EGIMOTORS web site at www.egimotors.it .
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your EGIMOTORS dealer to purchase a replacement. Replacement safety labels are provided by EGIMOTORS at no charge. The part number is printed on the label.
The General Alert decal is location on the console.
WARNING
Read your owner’s manual. Never allow anyone under 18 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. Do not allow operation on public roads (unless designated for off-highway vehicle access). Wear approved helmet, goggles, and protective clothing.
Always wear seat belts. Always use the cab nets or doors. Never exceed seating capacity.

The Clutch Cover Alert decal is located on the clutch cover
WARNING
Keep body parts away from belt. Part Number: 7181427

The Shift Alert is located on the console.
WARNING
To avoid transmission damage, shift only when vehicle is stationary and at idle.
APPLY BRAKE TO START.
When this vehicle is not in operation, or unattended, place shift in the park position.

WARNING
Use a EGIMOTORS approved air filter. The use of a non-EGIMOTORS approved air filter may cause engine damage. Before installing filter ensure there is no dirt or debris in the clean side of the intake tube.
The air filter must be properly seated and the hinges fully inserted when the lid is reinstalled. Please reference your owner’s manual for additional information regarding the air filter service.

The tire Pressure Alert is located on the rear side of the vehicle
WARNING
Read owner’s manual

|
RANGER CREW |
|
|
MAXIMUM CARGO
BOX LOAD |
375 kg |
|
TIRE PRESSURE IN Bar |
FRONT 0,69 bar REAR 1,65 bar |
|
MAXIMUM WEIGHT
CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES |
465 kg |
|
Read Operation and Maintenance Manual
for more detailed loading information.
|
|
The Jacking
Point Alert decal is located
in the cargo box.
CAUTION
Jacking positions are located beneath the vehicle’s center points.
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The Greasing Points Alert is located on the cargo box.
CAUTION
Lubricate as recommended. Read owner’s manual.



① Console
② Headlights
③ Bumper/ Brush Guard
④ Radiator/AC Condenser t
⑤ Tailgate
⑥ Taillights
⑦ Receiver Hitch
⑧ Exhaust
⑨
Cargo Box Release Lever
⑩ Cargo Box
⑪ Fuel Cap
⑫ Door (if equipped)
⑬ Winch (if equipped)
⑭ Windshield (if equipped)
① Instrument Cluster
② Gear Selector (Shifter)
③ Ride Command Display (if equipped)
④ Right-Side Switch Panel
⑤ Upper Storage Box
⑥ Lower Storage Box
⑦ USB Charging Port
⑧ Battery Trickle
Charging Port
⑨ 12V Auxiliary Port
⑩ HVAC Controls (if equipped)
⑪ Ignition Switch
⑫ Steering Wheel Adjustment Lever
⑬ Left Side Switch Panel
The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment
lever ① while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position. Always make sure the
steering wheel position does not impede proper operation of the brake pedal, throttle pedal and all other controls.

To change gears, stop the vehicle, and with the engine idling, move the lever ① to the desired gear. Do not attempt to
shift gears with engine speed above idle or while the vehicle is moving.
•
H: High Gear
• L: Low Gear
• N: Neutral
• R: Reverse
• P: Park

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.
Maintaining shift linkage adjustment is important to assure proper
transmission function. Your EGIMOTORS
dealer or other qualified person can assist
in resolving any shifting
problems.
Do not attempt
to shift the transmission while the vehicle
is moving or damage
to the transmission could result.
Always shift when the vehicle
is stationary and the engine is at idle.
The ignition switch ① is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF position.
|
OFF |
The engine is off. Electrical circuits are off. |
||||
|
|
ACCESSORY |
The engine
is OFF. Power
is supplied to the
USB charger, 12V Auxiliary Outlets,
Front Pulse Bar, CAB Harness, Rear Accessory Switch, and Ride Command Display
(if equipped). |
|||
|
|
SYSTEM ON |
All lights
are ON. Electrical circuits are ON. Electrical equipment can be used. |
|||
|
|
START |
Turn the key to the START
position to engage the electric starter. The key returns to the ON position when released. |
Before turning, activate a turn signal to alert others of your intentions. Check turn signal lamps before each ride.
Move the lever upward ① to signal a right turn. The right signal lamps and indicator will flash.
Move the turn signal lever downward ② to signal a left turn. The left turn signal lamps in the taillight and below the front headlight will flash. The turn signal indicator in the gauge (or if located on the dash) will also flash.
Return the lever to the center position to end the signal.

Rotate the lights switch clockwise to turn on the headlights and taillights on (position lamp ②, headlights ③). Turn the headlight switch counter clockwise to turn the lights off ①.
① – off position
② – position lights on
③ – headlights on
④
– horn signal

tp
1. Key ignition switch to SYSTEM ON position. To flash high beam headlight pull the headlight switch towards the driver.
2. Key ignition switch to SYSTEM ON position. Rotate the light switch clockwise to the headlights sign ③ to turn low beams headlights. Push the headlight switch against the driver to switch from the low beam headlights to high beam headlights. Pull the headlight switch again to switch from high beam headlights to low beam headlights.
The horn switch is located on the turn signal lever. Press the tip ④ of the turn signal lever inward to sound the horn.
Push the hazard warning switch to cause all turn signal lights to flash simultaneously. Both turn signal indicators on the gauge or on console will also flash. Use this feature to alert others of an emergency or other situation requiring caution.

The AWD switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (1WD / Turf Mode).
Press the top of the switch to engage All Wheel Drive (AWD).
Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).
Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD / Turf Mode). This mode of operation is well suited to turf driving or when active traction is not needed.
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The EGIMOTORS 3-Mode Throttle Control Switch has three positions:
•
Performance (PERF)
•
Standard (STND)
•
Work (WORK)
Always use low gear for any of the following conditions regardless of the selected throttle control setting:
•
Operating in rough terrain or over obstacles.
•
Loading the vehicle
onto a trailer.
•
Towing heavy loads.
•
Driving frequently at low RPM or at ground
speeds below 11 km/h.
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The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Press the top of the switch to engage ADC. Press the bottom of the switch to turn off ADC. Always operate in low gear and engage ADC before ascending or descending a hill.
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To operate the cab heater, rotate the fan control ① to the desired fan speed setting. The far left setting turns the fan off.
Adjust the temperature by rotating the temperature control ② to the desired heat setting. Rotate the control clockwise to increase heat or counter-clockwise to decrease heat.
Press the top of the A/C switch ③ to enable the air conditioning system for cooling or defrost purposes.
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The windshield wiper/washer switch is located on the vehicle dashboard. The windshield washer fluid reservoir is located under the hood.
Select the desired function by pressing the top or bottom of the switch. The windshield wiper/washer switch has three positions:
•
WASHER ON - top of switch
fully pressed
• WIPER ON - middle
position
•
OFF - bottom
of switch fully pressed
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Vehicles equipped
with factory-installed winches
have an automatic
stop function to prevent overtightening when the winch is fully wound.
Press the top of the rocker
switch to spool line out from
the winch. Press the bottom of the rocker switch to spool line in to the winch.
Move the rocker switch to the center position to stop spooling.
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The remote winch switch is located under the hood. To power-on or
power-off the switch, press and hold the power button for 3 seconds. Press and hold the button labeled “OUT” to spool line out from the winch. Press and hold the button labeled “IN” to spool line in to the winch. The switch will automatically power-off after 30 seconds of inactivity.
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The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.

The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.
If you do not drive the vehicle for more than TWO WEEKS, EGIMOTORS recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger, which can be ordered through your dealer.
EGIMOTORS provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.

The vehicle is equipped with a single USB outlet in the center dash. The outlet consists of two USB terminals.
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Depress the brake pedal ① to slow or stop the vehicle. Apply the brakes while starting the engine.
When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.
1.
Turn the ignition
switch to the ON position.
2.
Apply the brakes. The brake light should come on after small
amount of pedal travel.
SECONDARY BRAKE PEDAL
Your
Tractor is Equipped with a secondary pedal
② for brake in case of failure
of the standard one.
Push the throttle pedal ③ down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
If the throttle pedal and brake pedal are applied simultaneously, engine power may be
limited.

This vehicle is equipped with three-point lap and diagonal
seat belts for the operator and any passengers. Always
make sure the seat belts are secured
for all riders before operating. The driver’s seat belt is equipped with
a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
Falling from a moving vehicle
could result in serious injury
or death. Always fasten your seat belt securely
before operating or riding in the vehicle.
To wear the seat belt properly, follow this procedure:
1.
For
3-point belts, pull the seat belt latch ① downward and across your chest
toward the buckle at the inner edge of the seat. The belt should fit snugly
across your hips and diagonally across your chest.
Make sure the belt is not
twisted.
2.
Push the latch plate ① into the buckle
② until it clicks.
3. Release the strap, it will self-tighten.
4. To release
the seat belt,
press the square
red button in the buckle’s
center.
Failure to perform regular inspection can reduce
the effectiveness of the seat belt during a crash and could result in serious
injury or death.
Inspect all seat belts for proper operation before each use of the vehicle.
1.
Push the latch plate into the buckle until
it clicks. The latch plate must slide smoothly into the buckle. A click
indicates that it's securely latched.
2.
Push the red release
latch in the middle of the buckle
to make sure it
releases freely.
3.
Pull each seat belt completely out and inspect
the full length
for any damage, including cuts, wear,
fraying or stiffness. If any damage
is found, or if the seat
belt does not operate properly, have the seat belt system checked and/or
replaced by an authorized dealer.
4.
To
clean dirt or debris from the seat belts, sponge
the straps with mild soap and
water. Do not use bleach,
dye or household detergents. Rinse
the entire length of the belt webbing. Use a garden
hose to flush out the retractor and latch housings regularly.
The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the center rear-most seat to access the battery and electrical compartment.
Always make sure all seats are properly installed before operating.
To access the storage area under the driver’s seat, reach behind the driver’s seat and pull up on the latch. Roll the bottom of the seat forward toward steering wheel.
To access the storage area under the passenger seat, lift up on the front of the passenger seat and raise it to the upright position.
Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your EGIMOTORS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
The fuel tank filler cap ① is located on the left-hand side of the vehicle near the driver’s seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

Always ensure that the fuel tank
filler cap is fully tightened and secure before operating or transporting the
vehicle.
Tractor Model: 91 RON E5 and E10 Compatible

Riding
in this vehicle without using the cab nets (or doors, if equipped) increases
the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are
secure before operating the vehicle
Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your EGIMOTORS dealer or qualified technician can assist.
1.
Connect the latch at the top edge of the net to the receiver latch mounted on the front frame.
1.
To exit the vehicle, release
the top front latch.
2.
Allow the net to hang freely outside
the vehicle while
dismounting.
The Rollover Protective Structure (ROPS) on this vehicle meets OSHA® 1928.53 rollover performance requirements. Always have your authorized dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
No device can assure occupant
protection in the event of a rollover. Always follow all safe operating practices outlined in
this manual to avoid vehicle rollover.
Vehicle rollover
could cause severe
injury or death.
Always avoid operating in a manner that could result in vehicle rollover.
To remove the hood, rotate the hood latches ① 1/4-turn and lift the hood away from the vehicle.

If equipped, the windshield on your model may be a fixed windshield or a tip-out windshield. The tip-out windshield can be opened.
To vent air into the cab, firmly grasp the windshield handle. Lift and push the handle toward the windshield until the windshield opens slightly. Align the rear handle ring (nearest the hand grip) over the dash pin and press the handle downward to secure the vented windshield.
Do not operate the vehicle with the windshield in the fully
open position. Damage to the windshield could
occur.
To open the windshield, firmly grasp the windshield handle. Lift and push the handle toward the windshield until the windshield opens fully.
Grasping the glass to close the windshield could result in damage to the
windshield. Always use the windshield handle.
To close the windshield, firmly grasp the windshield handle. Pull the handle downward until the windshield is fully closed.
Align the front handle ring (nearest the hinge) over the dash pin and press the handle downward to secure the closed windshield.
1.
Rotate the upper window latches
①
counter-clockwise to release the locks.
2.
Tilt the upper edge of the window
slightly outward and free the lower window brackets ② from the frame,
then carefully lift the window
up and away from the vehicle.
3. Secure the upper window
latches.
4.
To prevent damage to the window
during storage, store it in an upright position in a secure area. Place the
lower frame of the window
on wood or another semi-soft
surface.
1.
Rotate the upper window latches
counter-clockwise to release
the locks.
2.
From the rear of the cab, place the lower edge of the window into the window opening, hooking the lower window
brackets over the frame of the vehicle inside the cab.
3.
Align the upper
edge of the window to the window
opening.
4.
Secure the upper
window latches.
This vehicle is equipped with a receiver hitch bracket for a trailer hitch and trailer towing equipment.
After 1000 km of use, tighten
the bolt holding
the trailer ball to the hitch to 445
N⋅m.
Whenever the vehicle is towing, always stay clear of the area between
the vehicle and the towed object.
Failure to do so may result in serious injury
or death.
To
avoid injury and property damage, always heed the warnings and towing
capacities outlined in the specification table.
Use the rear hitch for towing a trailer. See the Hauling Cargo section for details and procedures.
The values given below pertain to factory-installed hitches and are provided for informational purposes only.
For vehicle-specific trailering values, see the Specifications chapter. The vehicle-specific values
take precedent if they are lower than the
component values shown below.
For vehicle-specific trailering values, see the Specifications chapter. The vehicle-specific values
take precedent if they are lower than the
component values shown below.
Strictly follow the instructions outlined in the operator’s manual
of the mounted or trailed machinery or trailer, and not to operate the
combination tractor — machine or tractor — trailer unless all instructions have
been followed.
|
REAR HITCH COMPONENT
SPECIFICATIONS |
|
|
Maximum Vertical Load(s) |
150 kg |
|
Maximum Dynamic Force (D) |
23,0 kN |
|
Approval # |
E11
55R-0110609 |



1. To remove the hitch (if equipped), remove the cotter
pin ① and hitch pin w. Remove the hitch, then reinstall the hitch pin w and secure the cotter
pin ①.
2.
To
install the hitch,
remove the cotter
pin ① from the hitch pin and remove the hitch pin ②.
3.
Install the hitch to the receiver.
4.
Reinstall the hitch pin (from the left side of the hitch) through
the bore of both
the receiver and the hitch.
5.
Reinstall the cotter pin. Make sure the hitch assembly is secure at that the cotter pin is properly engaged over
the hitch pin.
Note: above pictures might
vary from hitch variant installed on your vehicle
The 7-way trailer connector installed on your vehicle ① meets the requirements of European standard ISO 1724.
This connector uses all 7 pins on newer model trailers. An older model
trailer may not be compatible with this connector.

Improper electrical wiring changes can result in damage to both vehicle and
trailer components. When in doubt about your trailer connection, please contact a qualified towbar
specialist for assistance.
High water
pressure may damage
components. Wash the vehicle by hand or with a garden hose using mild soap.
Certain products, including insect repellents
and chemicals, will damage the speedometer lens and other plastic
surfaces. Do not use alcohol to clean the instrument cluster. Do not allow
insect sprays to contact the lens. Immediately clean off any gasoline that
splashes on the instrument cluster.
① Speedometer
② Tachometer
③ Indicator Lamps
④ Mode Button
⑤ Toggle Buttons
⑥ Rider Information Center
The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).
The tachometer displays engine speed in revolutions per minute (RPM).
Press and hold the MODE button ④ to enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.
Press and release either toggle button
⑤ to cycle through
the options menu or
Area 2 modes.
Press and hold either toggle button to reset an item. See page 51.
With the ignition key off, pressing
the MODE button or either toggle button will
power up the Rider Information Center for 10 seconds to allow viewing
of the odometer and the
clock.
|
INDICATOR |
ICON |
FUNCTION |
|
Vehicle Speed |
|
When standard mode is selected, speed displays in miles per hour. |
|
|
When metric
mode is selected, speed displays in
kilometers per hour. |
|
|
Check Engine |
|
This indicator appears if a fault occurs.
Do not operate the vehicle
if this warning appears. Serious engine
damage could result. Your authorized EGIMOTORS dealer can assist. |
|
Check Battery |
|
This
warning usually indicates that the vehicle is operating at an RPM too low to
keep the battery charged. It may also occur when the engine is at idle
and high electrical load (lights,
cooling fan, accessories) is
applied. Drive at a higher RPM or recharge the
battery to clear
the warning. |
|
EPS Warning (if equipped) |
|
This
indicator illuminates briefly when the key is turned to the ON position. If the light
remains on, the EPS system is inoperative. See your EGIMOTORS dealer, or other qualified person, as soon as
possible for repair. Continued operation could result
in permanent damage
to the EPS unit and increased steering effort. |
|
INDICATOR |
ICON |
FUNCTION |
|
Engine Hot |
|
This lamp
illuminates to indicate an overheated
engine. If the indicator flashes, the overheating
condition remains, and the system will automatically reduce engine power. |
|
Neutral |
|
This lamp
illuminates when the
transmission is in neutral
and the ignition key is in the ON position. |
|
Helmet/Seat Belt |
|
This
lamp is a reminder to the operator to ensure
all riders are wearing helmets and seat belts before
operating. The driver’s seat belt is equipped with a seat belt interlock.
Vehicle speed will be limited to 24 km/h if the seat belt is not secured. |
|
High Beam |
|
This lamp
illuminates when the
headlamp switch is set to high beam. |
|
Brake Failure (if equipped) |
|
Lamp illuminates when Brake System
(if Brake Failure Alarm
is equipped) detects low fluid level in brake hydraulic system. Verify brake fluid in reservoir. Note: this
light is separate light added on console. |
|
Turn Signals (if equipped) |
|
One
arrow flashes when the corresponding turn signal is activated. Both arrows
flash when the hazard signal is activated. If there is a problem in the signal
system, the lamps will flash at twice the normal rate. |
|
INDICATOR |
ICON |
FUNCTION |
|
Low Fuel |
|
This lamp
illuminates when fuel
level in the fuel
tank is low. |
|
Speed Limiting |
|
Speed limiting is integrated into
the Instrument Cluster or
Ride Command Display (if equipped). |
|
Operator
presence |
|
Lamp
illuminates when driver is not detected on the seat, in additional an
acoustic signal is present. Note: It is located on the main dash under
the gear shift. |

|
① |
Gear Indicator |
This indicator displays gear shifter position. H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal
Error (or shifter
between gears) |
|
② |
AWD Indicator |
This indicator shows whether 2X4,
AWD, or TURF
Mode is active. |
|
③ |
Service Indicator |
A flashing wrench
symbol alerts the
operator that the preset
service interval has
been reached. Your
EGIMOTORS dealer, or other qualified person, can
provide scheduled maintenance. |
|
④ |
Fuel Gauge |
The
segments of the fuel gauge show the level of
fuel in the fuel tank.
When the last segment clears,
a low fuel warning is activated. The outline of the fuel
display will flash. Refuel immediately. |
|
⑤ |
Speed Limitation (if equipped) |
This
vehicle may be equipped with a maximum speed limitation function. This would be displayed on the screen
as “LIM” followed by the speed. “LIM 30” for example. |
The rider information center is located in the instrument cluster. All segments will light up for one second at start-up.
If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your EGIMOTORS dealer, or other qualified person, can provide proper diagnosis.
The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock hold the mode button and cycle to the clock menu. Use the directional arrows to change the clock settings.
The rider information center contains three areas that display mode information.

|
① Area 1 Modes |
Description |
|
Engine Temperature |
Temperature of engine coolant |
|
Vehicle Speed |
Speed of vehicle |
|
Tachometer |
Engine speed (RPM) |
|
② Area 2 Modes |
Description |
|
Odometer |
The odometer records and displays the distance traveled by the vehicle. |
|
Trip Meters (T1/T2) |
A trip
meter records the distance traveled by the vehicle if reset before each trip. To reset, see page 53. |
|
Engine Hours |
Total hours
of engine operation since manufacture |
|
Service Hours |
A
flashing wrench symbol indicates that the preset service interval has been reached. To reset, see page 53. |
|
Trip Time |
Time length
of vehicle operation since mode was last reset |
|
③ Area 3 Modes |
Description |
|
Clock |
The
clock displays time in a 12-hour or 24-hour format.
To reset, see
page 52. |
Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details.
Press and hold the MODE button to enter the settings menu.
The OPTIONS
screen will display
for a few seconds.
1.
Press and release either toggle
button to cycle to the desired option.
2.
Press MODE to select the option.
3.
Press either toggle button
to cycle to the desired setting.
4.
Press MODE to save and exit to the settings menu.
5.
Press and hold the MODE button
to exit the settings menu.

The information center backlight can be set to either blue or red.
1.
Press and hold the MODE button
to enter the settings menu.
2.
Press either toggle button
to cycle to the “BL COLOR” option. Press MODE to
select.
3.
Press either toggle button
to cycle to the desired setting.
4.
Press MODE to save and exit to the settings menu,

1.
Press and hold the MODE button
to enter the settings menu.
2.
Press either toggle button
to cycle to the “BL LEVEL” option. Press MODE to
select.
3.
Press “UP” button to increase
brightness. Press “DOWN”
button to decrease brightness.
4.
Press MODE to select
and exit to the settings menu.

The clock must be reset any time the battery has been disconnected or discharged.
1.
Press and hold the MODE button
to enter the settings menu.
2.
Press either toggle button to cycle to
the “CLOCK” option. Press MODE to
select.
3.
Press either toggle button
to cycle to the desired setting (12H or 24H).
Press MODE to select.
4.
Press either toggle button
to change each segment of the
clock. Press MODE to accept a change and advance to the next segment.



1.
Press and hold the MODE button to enter the settings menu.
2.
Press either toggle button
to cycle to the desired
“UNITS” option (distance, temperature or volume). Press
MODE to select.
3.
Press either toggle
button to cycle to the desired setting.
4.
Press MODE to save and exit to the settings
menu.
Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling.
1.
Press either toggle button
to cycle to the desired trip meter option (T1 or T2).
2.
Press and hold either
toggle button until the meter
resets to zero.

Use a trip time meter to track the travel time during a specific trip. Reset the meter to zero before traveling.
1.
Press either toggle button
to cycle to the trip time option (TT).
2.
Press and hold either
toggle button until the meter
resets to zero.

The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Periodic Maintenance Chart for recommended service intervals.
Use the following procedure to reset or change the service interval.
1.
Press and hold the MODE button
to enter the settings menu.
2.
Press either toggle button
to cycle to the “Service Hours” option. Press MODE
to select.
3.
Press MODE to reset the existing
value and exit, or press either toggle button to change the value. Press
MODE to save and exit to the settings menu.

The hour glass is shown in two modes - Service and Engine Hours.
This indicates the time in hours of each mode. The hour glass will also flash with the
wrench if service is due.
ENABLE SPEED LIMITING
1.
Press and hold the MODE button to enter the Options menu.
2.
Toggle the Up/Down buttons
to find the SPD LMT option. Press the MODE button to enter the menu.
3.
Enter PIN. If you don’t have a PIN set, review the PIN Activated Security System (P.A.S.S) topic.
4.
Toggle the Up/Down
buttons to turn speed limiting
to ON.
5.
Press the mode button again
to return back to the options screen.
Once the speed limiting
is set to ON, the SET SPEED
option will appear.
6.
Press the MODE button to enter the SET SPEED setting.
7.
Re-enter the vehicle
PIN. Max vehicle
speed will then be displayed.
8.
Press the MODE button
again, then toggle
the Up/Down buttons
to increase/decrease Max Speed.
9.
When the desired Max Speed displays,
press the MODE button to set the Max
Speed.
The vehicle speed can be adjusted from 26–100km/h
in 3 km/h increments.
10.
To exit the Menu, the user can do any of the following:
•
Select Exit Menu function from the Options
menu.
•
Hold MODE button
and exit out of the Options menu.
Unless vehicle speed is set lower by speed limiting, Low Gear has a maximum speed limit of 46km/h.
•
Refrain from pressing
any button for 10 seconds,
which will exit out of the
Options menu
DISABLE SPEED
LIMITING
1.
Press and hold the MODE button to enter the Options menu.
2.
Toggle the Up/Down buttons
to find the SPD LMT option. Press the MODE button to enter the menu.
3.
Enter PIN. If you don’t have a PIN set, review the PIN Activated
Security System (P.A.S.S) topic.
4.
Press the mode button again to return
back to the options screen.
Once the speed limiting
is set to OFF, the SET SPEED option will disappear.
5.
Toggle the Up/Down
buttons to turn speed limiting
to OFF.
6.
Press the mode button again to return
back to the options screen.
7.
To exit the Menu, the user can do any of the following:
•
Select Exit Menu function from the Options
menu.
•
Hold MODE button
and exit out of the Options menu.
•
Refrain from pressing any button for 10 seconds,
which will exit out of the
Options menu
Speed limiting
applies to both forward and reverse.
The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display.
① Failure Mode Indicator (FMI)
②Suspect Parameter Number (SPN)
③ Code Count

1.
Press and hold the MODE button to enter the settings menu.
2.
Press either toggle button
to cycle to the “DIAGCODE” option. Press MODE to
select.
3.
More than one diagnostic code may be present. Press the toggle
UP button to see if more codes
are present. Press MODE to select a code.
If the displayed
code is an engine fault code, the CHECK ENGINE
lamp will blink. If the displayed code is an EPS fault
code, the EPS lamp will blink.
4.
Record the three (3) numbers
displayed.
5.
Press MODE to exit to the settings
menu.
Before riding with your new display, do the following:
•
Read this section
and the Ride Command User Guide in their entirety.
•
Familiarize yourself with the features and operations of the display
while the vehicle is
stationary.
•
Download the Polaris RIDE COMMAND App from the Apple® App Store® or Google Play® store and create your personalized
account.
•
Check your display to ensure you have the appropriate maps and trails
visible for your area. To change or update maps/trails see page 85.
•
Check for www.egimotors.it for the latest updates to the owner’s manual.
Using the display for an extended
period of time while the vehicle’s engine
is off can drain the battery.
Trails change
often, and the trail data file is only considered valid for 90 days
after the release date. Please
keep your trail data up to date. Download the latest trails at https://ridecommand.polaris.com/display
Phone functionality is dependent on the capabilities of your cell phone.
Some cell phones or operating systems
will not work as shown in this manual.
① Ride Command Buttons
②Driveline Mode
③ Widgets
④ Settings
⑤ Icon Bar
⑥ Gauge View Mode
⑦ Speedometer/Tachometer
⑧ Gear Status
|
BUTTON |
DESCRIPTION |
FUNCTION |
|
|
Menu Button |
Press the Menu
button to access
the settings. To reboot the display, press
and hold for 5 seconds. |
|
|
Gauge Screen Button |
Press the Gauge Screen
button to select from available screens. |
|
BUTTON |
DESCRIPTION |
FUNCTION |
|
|
Map Button |
Press
the Map button to access the map, manage your
rides and waypoints, and to see your
friends on the map with Group Ride. |
|
|
Phone Button |
Press the Phone button
to access your Bluetooth® connected phone, including recent calls, contacts,
dialer, and messages. |
|
|
Audio Button |
Press the Audio button
to access the Radio, Weather, USB, and connected
Bluetooth® music interface |
|
|
Volume Decrease Button |
Press
the Volume Decrease button to decrease the volume.
Press and hold
to mute volume. |
|
|
Volume Increase Button |
Press the Volume Increase button to increase
the volume. |
|
INDICATOR |
DESCRIPTION |
FUNCTION |
|
|
2WD |
When the switch is on 2X4, the vehicle is in two-wheel drive at all
times. |
|
|
AWD |
When
in All-Wheel Drive, the demand drive unit will automatically engage any time the rear wheels
lose traction. When the rear wheels regain traction,
the demand drive unit will automatically disengage. There is no limit to the length of time the vehicle may remain
in 4X4. The vehicle automatically engages 4X4 when operating in reverse
if the switch
is set to 4X4 position. |
|
|
Turf Mode (if equipped) |
When
operating in TURF mode, the inside rear wheel will rotate independently from
the outside wheel during turns. Operate in TURF mode only as needed to
protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode
when climbing or descending hills, when side-hilling,
or when operating on uneven, loose, or slippery terrain such as sand, gravel,
ice, snow, obstacles, and water crossings. Always operate in AWD on these
types of terrain. |
Press the Gauge Screen button to toggle between gauge screens. The display comes loaded with two different gauge screens. Additional gauge screens can be added or deleted.
Each gauge screen is customizable and can be set up in the following configurations:
•
Four round widgets
•
Two
round widgets and a list of three data values
•
A list of five data values
To customize your gauge screens, press the gear icon located in the lower right corner of the display.

From the setting menu you can view vehicle information, manage Bluetooth® devices, update display software, and more.
To access the Setting menu, press the Menu button ①.
You can also navigate to the settings menu by pressing the logo at the top of the display screen ②. This will open the Control Panel.
From the Control Panel, select the settings tab, then press the All Settings button located in the lower right corner of the display screen.

Press ① to toggle between the two available gauge view modes, Analog and Digital.
While in the digital gauge view mode, press ② to invert the MPH and RPM units.

From the Control tab e, select the display mode from the available options y. The display mode can be set to Day, Night, or AUTO mode.


Day Mode Night Mode

|
ICON |
DESCRIPTION |
FUNCTION |
|
① |
Headset |
Displays icon
if headset is connected |
|
② |
Signal Strength |
Displays current cell signal strength |
|
③ |
Wireless Internet Signal Strength (if equipped) |
Displays current wireless internet signal strength (if equipped) |
|
④ |
Fuel Level |
Displays current fuel capacity percentage |
|
⑤ |
Vehicle Direction |
Displays vehicle
direction |
|
⑥ |
Ambient Temperature |
Displays ambient
temperature |
|
⑦ |
Clock |
Displays current time |
Before updating the display, always
export your existing
rides and waypoints
to a USB drive to avoid losing them.
To update the software, do the following:
1.
Go to ridecommand.polaris.com/display.
2.
Log into your account, or create a new account.
3.
Using the Vehicle Identification Number (VIN), add your new EGIMOTORS vehicle to your Garage.
4.
Locate and download
the latest software
to a USB flash drive (8+ GB).
1.
Connect the USB flash drive
to the USB cable and power up your vehicle.
2.
On
the RIDE COMMAND
display, select the Settings menu on your display
by pressing the POLARIS icon at the top of the screen.
3.
Select General Settings, then Update Software.
4.
Select the file you wish to load (use date listed
in the file name to determine
most recent file).
5.
Select Yes to restart display
(restart required).
If an error occurs while updating your software, perform one or all of the following actions to resolve the issue:
1.
Remove and reconnect the USB flash drive securely.
2.
Make sure the display files are not inside a folder on the flash drive.
3.
Make sure only display
files are on the flash drive. Remove
any other files if
necessary.
4.
Try using a different USB flash drive.
To update the maps on your display, do the following:
1.
Go
to ridecommand.polaris.com/display and download
the map update to a USB flash drive.
2.
Insert USB flash drive into the USB port on your vehicle.
3.
Press the Update
maps in the General Settings.
4.
Select the file you want to install by pressing the corresponding down arrow
icon.
5.
This will update the display’s map which will automatically restart
the display once the update
is complete. Do not remove the USB flash drive until the display has fully
restarted.
For software update, EGIMOTORS recommends using a SanDisk® or similar USB flash drive with a minimum of 4GB in available memory, formatted using the FAT32 or exFAT® file systems. For best results remove all files from the flash drive before starting the update process.
For Map updates, a 32GB USB drive is required (USB 3.0 drive is highly recommended) USB drive must be formatted to exFAT® before copying the map file onto it.
For Trail updates,
a 4GB drive formatted to FAT32 can be used.
Speed limit set points are available from 26–100km/h in 3km/h increments.
1.
Access the settings
menu by pressing the Menu button.
2.
Press All Settings.
3.
Select Vehicle from the left toolbar.
4.
Select Speed Limit.
5.
If
this your first time activating Speed Limiting, you will be prompted to enter
a new passcode. Enter and verify new passcode.
Please record your passcode.
6.
Turn on the Max Speed Limit.
7.
Set the Speed Limit by 3km/h increments
1.
Access the settings
menu by pressing
the Menu button.
2.
Press All Settings.
3.
Select Vehicle from the left toolbar.
4.
Select Speed Limit.
5.
Enter the passcode
and press Enter.
6.
Turn off the Max Speed Limit.
Failure to operate the vehicle properly
can result in a collision, loss of control, accident or rollover, which may
result in serious injury or death. Read and understand all safety warnings
outlined in the safety section of this owner’s manual.
The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
Excessive heat build-up during the first 3 hours of operation
will damage close-fitted engine parts
and drive components. Do not operate
at full throttle or high speeds during the first
3 hours of use.
The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine.
Perform the following
procedures carefully.
Excessive heat build-up
during the first three hours of operation will damage
close-fitted engine parts
and drive components. Do not operate
at full throttle or high speeds during the first
3 hours of use.
1.
Fill the fuel tank with clean,
fresh fuel. See the Refueling
section for details. Always exercise extreme caution
whenever handling gasoline.
2.
Check the oil level. See the Oil
Check section for details. Add the recommended
oil as needed to maintain
the oil level in the safe operating range.
3.
Complete the New Operator driving
procedures..
4.
Avoid aggressive use of the brakes.
5.
Vary throttle positions. Do not operate
at sustained idle.
6.
Carry only light
loads.
7.
Perform regular checks on fluid levels,
controls and areas
outlined on the daily pre-ride inspection checklist.
8.
During the break-in
period, change both the oil and the filter at 25 hours.
9.
Check fluid levels of transmission and all gearcases
after the first 25 hours
of operation and every 200 hours thereafter.
Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.
Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the duct, PVT intake, outlet duct, and the clutch/ engine compartments when replacing the belt.
1.
Position the vehicle
on a level surface outdoors
or in a well-ventilated area.
2.
Sit
in the driver's seat and fasten the seat belt. Secure the cab doors (if
equipped).
3.
Place the transmission in PARK.
4.
Apply the brakes.
Do not press the throttle
pedal while starting
the engine.
5.
Turn the ignition key past the ON/RUN position
to START. Engage
the starter for a maximum of
five seconds. Release the key when the engine starts.
6.
If
the engine does not start within five seconds, return the ignition
switch to the OFF position and
wait five seconds. Repeat steps 5 and 6 until the engine starts.
7.
Vary the engine RPM slightly with the throttle
to aid in warm up until the engine idles smoothly.
Operating the vehicle
immediately after starting
could cause engine
damage. Allow the engine to warm up for several minutes
before operating the vehicle.
Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.
Always shift into low gear for any of the following conditions.
•
Operating in rough terrain or over obstacles
•
Loading the vehicle
onto a trailer
•
Towing heavy loads
•
Driving slowly - under 16 km/h
•
Climbing hills
If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.
The fuel tank filler cap is located on the left side of the vehicle near the driver seat.
The
fuel symbol and the last fuel bar on the Instrument Cluster will blink when the
fuel level reaches 1/8th tank. There will be approximately 8l of fuel remaining. Refuel as soon as possible.
Do not allow the vehicle to run out of
fuel.
To refuel:
1.
Place the transmission into PARK on a level surface.
2.
Turn off the engine.
3.
Make sure no one is inside the vehicle.
4.
Fill with fuel, leaving the tank neck empty.
5.
Securely close fuel cap.
Gasoline can expand
while inside the tank. To avoid fires and explosions,
do not overfill the tank. Allow room for gasoline
to expand inside
the tank by leaving the tank neck empty.
•
Use only 87 octane
(or higher) unleaded
fuel (minimum pump octane
number of 87 R+M/2)
• Do not use any fuel lower than 87 octane.
• Do not fuel containing more than 10% ethanol (including E85)
Damage to the fuel pump will occur if the vehicle
is operated with an empty fuel
tank. Do not allow the vehicle to run out of fuel. Always refuel
when the level
is low.
Prolonged exposure
to petroleum based
products may damage
paint. Always protect painted
surfaces when handling fuel.
Operating with obstructed fuel systems will result in serious engine
damage. Perform maintenance as recommended.
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Compatible fuel types: E5, E10
Octane Rating
EGIMOTORS recommends a minimum of 87 Octane (R+M/2) rated gasoline. Using lower octane gasoline could result in engine damage.
Ethanol Content
EGIMOTORS recommends gasoline containing up to 10% ethanol (E10). Higher levels of ethanol (ex. E15 and E85) may result in engine damage.
Seasonal Blends
EGIMOTORS recommends using gasoline that is purchased during the season the vehicle is being used, especially summer vs. winter. Between seasons, refineries typically change the gasoline blend to avoid temperature induced engine performance issues. Winter blend gasoline improves engine starting in cold weather and summer blend gasoline helps prevent vapor lock issues in hot weather.
1.
Release the throttle
pedal completely and brake to a complete
stop.
2.
Place the transmission in PARK.
3.
Turn the key to the OFF position.
4.
Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
A rolling
vehicle can cause serious injury.
Always place the transmission in PARK before stopping the engine.
1.
Release the throttle
pedal completely.
2.
Press on the brake pedal
evenly and firmly.
3.
Practice starting and stopping
(using the brakes)
until you're familiar
with the controls.

Vehicle rollaway
can cause serious
injury or death.
Even when stationary, the vehicle may move whenever
the gear selector is not in the PARK (P) position or when the brakes are not
applied. Always shift to PARK (P) when turning
off the engine or leaving
the vehicle. Use extra care,
when leaving the vehicle on an incline
is unavoidable. If leaving the vehicle unattended on a hill, block the rear wheels
on the downhill side and keep children, pets and others away from the gear selector.
1.
Stop the vehicle on a level surface.
When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks,
including any appliance
with pilot lights.
2.
Place the transmission in PARK.
3.
Turn the engine
off.
4.
Engage the parking
brake (if equipped).
5.
Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
6.
Remove the ignition
key to prevent unauthorized use.
Before shifting
into reverse, use extra care to make sure the area is clear of people or obstacles. When it’s safe to
proceed, back slowly.
Follow these precautions when operating in reverse:
1.
Always check for obstacles or people behind
the vehicle. Always
inspect left and right fields
of vision before backing.
2.
Avoid backing downhill.
3.
Apply the throttle
lightly. Never open the throttle suddenly.
4.
Back slowly.
5.
Apply the brakes lightly for stopping.
6.
Avoid turning at sharp angles.
Overloading the vehicle or carrying or towing cargo
improperly can alter vehicle handling and may cause
loss of control or brake
instability. Always follow
these precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
NEVER
EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When
determining the weight
you are adding to the vehicle, include
the weight of the
operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight
of these items must not exceed the maximum weight capacity.
Always load the cargo box with the load as far forward
and as low as possible. When operating over rough
or hilly terrain,
reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle
with extreme care when hauling
or towing loads.
Slow down and drive in the lowest
gear available.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads
that cannot be centered, securely
fasten the load and operate with extra caution.
Always attach the tow load to the hitch point designated
for your vehicle. HEAVY LOADS CAN
CAUSE BRAKING AND CONTROL
PROBLEMS. Use
extreme caution when applying
brakes with a loaded vehicle.
Avoid terrain or
situations
that may require
backing downhill.
USE EXTREME CAUTION when operating with loads
that extend over the rack sides. Stability
and maneuverability may be adversely
affected, causing vehicle rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 16 km/h while towing a
load on a level grass surface. Vehicle speed should never exceed 8 km/h when
towing loads in rough terrain, while cornering, or while ascending
or descending a hill.
Carrying a passenger
in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box.
Your vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater distance for braking when carrying cargo.
Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo.
Exercise caution if the cargo load extends over the side of the box.
Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.
To extend belt life,
use low gear when hauling
or towing heavy
cargo.
Towing improperly can alter vehicle
handling and may cause loss of control
or brake instability.
Always follow these precautions when towing:
1.
Never load more than 75 kg tongue weight
on the towing bracket.
2.
When towing a disabled
vehicle, place the disabled vehicle’s
transmission in neutral. Do
not operate the vehicle faster than 16 km/h when towing.
3.
Towing a trailer increases braking distance. Do not operate
the vehicle faster than 16 km/h when towing.
4.
Do not tow more than the recommended weight for the vehicle.
5.
Attach a trailer to the trailer
hitch bracket only.
Do not attach a trailer
to any other location, which
could result in loss of control of the vehicle.
6.
The
total load (operator, accessories, cargo and weight on hitch) must not
exceed the maximum weight capacity of the vehicle.
|
TOTAL
TOWED LOAD WEIGHT (LEVEL GROUND) |
TOTAL TOWED LOAD WEIGHT (15° GRADE) |
TOTAL HITCH VERTICAL
WEIGHT |
MAXIMUM TOWING
SPEED |
|
750kg unbraked 1000 kg inertia-braked |
300 kg |
75kg |
16 km/h |
To dump the cargo box, do the following:
1.
Select a level site to dump the cargo box. Do not attempt
to dump or unload the vehicle
while parked on an incline.
2.
Apply the brakes.
3.
Shift the gear selector to the Park position.
4.
Turn the key to the off position.
5.
Dismount vehicle.
6.
Ensure that the cargo is positioned evenly or toward
the front of the cargo box.
7.
Open the tailgate.
8.
Stand clear and pull up on the cargo box release lever.
9.
Lift the front of the cargo box to dump the cargo.
10.
Lower the cargo box and push down securely to latch.
11.
Close the tailgate.
Operating the vehicle while
the cargo box is raised
could result in severe injury. The box could close
unexpectedly and cause injury to the driver
or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and creating hazardous driving conditions.
Never operate this vehicle with the cargo box in the raised position.
If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.
Switching to AWD while the rear wheels are spinning may cause severe
drive shaft and clutch damage. Always switch to AWD while the rear wheels have traction or are at
rest.
① All-Wheel Drive (AWD)
② Differential Lock
③ Differential Unlock (Turf Mode)

Press the top of the driveline mode switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.
Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.
To disengage AWD, do the following:
1.
Stop the vehicle.
2.
Operate in reverse
for at least 3 m.
3.
Stop completely.
4.
Shift into low gear and drive forward.
5.
If
the front gearcase
remains locked after following these
instructions, see your dealer
or other qualified service person for service.
Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.
When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when side-hilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.
Operating
in TURF mode (if equipped) when on sloped, uneven, or loose terrain could
cause loss of control and result in serious injury
or death. One rear
wheel may slip and lose traction or may lift up and grab when it touches the ground again.
Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.
Damage to the differential can occur if it is engaged while the
vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging
the differential.
Never operate
in TURF mode (if equipped)
while operating on a hill or other irregular terrain. Always move the AWD switch to AWD before ascending or descending a hill.
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with noise level requirements.
This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.
Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.
The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).
This vehicle complies with the EMC requirements of UN ECE Regulation 10. Non-ionizing Radiation: This vehicle emits some electromagnetic energy.
People with active or non-active implantable medical devices (such as heart
monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.
Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized EGIMOTORS dealer can perform any service that may be necessary for your vehicle. EGIMOTORS also recommends EGIMOTORS parts for emissions-related service, however equivalent parts can be used.
It is a potential violation of the law if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by law.
Owners are responsible for performing the scheduled maintenance identified in this owner’s manual. Careful periodic maintenance will help keep your vehicle in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine EGIMOTORS parts are available from your EGIMOTORS dealer. Equivalent parts may be used for emissions-related service.
Record maintenance and service in the Maintenance Log. Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations. Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 16km/h. Vehicles subjected to severe use must be inspected and serviced more frequently.
The intervals shown in this table are based on vehicles operated under normal conditions.
Each interval is given in hours and kilometers. Items should be serviced at whichever interval comes first.
Continue to reference the following maintenance schedules at the given intervals as hours and kilometers increase on the vehicle.
Vehicles subjected to severe use must be serviced at 50% of the stated
interval. Examples of Severe
Use: Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and
short trip cold weather operation.
INITIAL BREAK-IN SERVICE FIRST 25 HOURS / 800 KM
|
Brake System |
Initial
fluid level inspection; inspect for fluid leaks; add fluid if needed. Inspect
brake pad wear. |
|
Engine Oil and Filter |
Change the engine
oil and filter. |
|
Front Gearcase Fluid |
Initial fluid level
inspection. |
|
Transmission Fluid |
Initial fluid
level inspection; inspect
for fluid leaks; add
lubricant if needed. |
|
The
break-in period consists of the first 25 hours of operation. Careful
treatment of a new engine
and drive components will result in more efficient performance and
longer life for
these components. The
items outlined in this
service interval only
need to be performed at the first
25 hours of operation.
They do not need to be performed every 25 hours. |
|
Vehicles subjected to severe
use must be serviced at 50% of the stated
interval. Examples of Severe
Use: Frequent immersion
in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and short
trip cold weather operation.
EVERY 200 HOURS / 3200 KM OR YEARLY
|
Air Filter |
Replace air filter. Ensure
proper installation of filter and airbox cover. Inspect
ducts and screens; clean as necessary. |
|
Battery |
Check terminals; terminals should be tight and free of corrosion. Clean, test, and
replace as necessary. |
|
Brake Pad Wear |
Inspect; replace
as needed. |
|
Cooling System |
Fluid
level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system
yearly. |
|
Drive Belt |
Inspect; replace
as needed. |
|
Engine Breather |
Inspect; clean
as needed. |
|
Engine Oil and
Filter |
Change the engine
oil and filter. |
|
Exhaust Silencer / Pipe |
Inspect for
leaks or damage. |
|
Front Gearcase Fluid |
Change fluid. |
|
Front / Rear Suspension |
Lubricate (if applicable). |
|
Fuel System* |
Cycle key to pressurize fuel pump; check
for leaks at fuel system connections, check for leaks at fill cap. |
|
General Lubrication |
Locate all applicable fittings and grease. |
|
Parking Brake
(if applicable)* |
Inspect and adjust as needed. |
|
Shock Absorbers* |
Change shock
oil or rebuild
(if applicable). Inspect
seals and replace as needed. |
|
Spark Arrestor |
Clean with
non-synthetic brush. |
|
Spark Plugs |
Inspect; replace as needed. |
EVERY 200 HOURS / 3200 KM OR YEARLY
|
Suspension Components* |
Inspect
tie rods, wheel bearings, suspension bushings, and ball joints for loose or
worn components; replace as needed. Inspect
shock absorbers for leaks or damage. |
|
Transmission Fluid |
Change fluid. |
|
Wiring |
Inspect for wear, routing, and retention. |
|
* It is recommended to have an authorized EGIMOTORS dealer perform these services. |
|
Vehicles subjected to severe use must be serviced at 50% of the stated
interval. Examples of Severe
Use: Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and
short trip cold weather operation.
ADDITIONAL MAINTENANCE INTERVALS
|
Every 400 hours
/ 6400km |
Valve Clearance* |
Inspect; adjust
as needed. |
|
Every 600 hours
/ 9700km |
Clutches* |
Inspect bushings, rollers, wearable parts; clean; replace worn parts. Inspect drive
belt. |
|
Every 24 months / 2
years |
Brake Fluid |
Change fluid. |
|
Every 60 months / 5
years |
Coolant |
Change fluid. |
|
* It is recommended to have an authorized EGIMOTORS dealer perform these services. |
||
Models equipped
with high mount intake systems
may require additional air filter and clutch service intervals if vehicle is equipped
with a front or rear windshield.
Improperly jacking or supporting the vehicle can result in the vehicle
falling or tipping, which can
lead to serious injury or death. When elevating vehicle:
•
Move
vehicle to a firm level surface.
•
Shift to PARK (P).
•
Do
not leave engine
running.
•
Prevent the vehicle
from moving by chocking the wheels. A chock is a wedge or wheel stop that is
designed to keep the vehicle from moving forward or backward and falling off
the jack. If jacking the FRONT of
the vehicle, then chock front and rear sides of both REAR tires. If jacking
the REAR of the vehicle, then chock front and rear sides of both FRONT tires.
•
Keep bystanders away and make sure no occupants or cargo are still in the
vehicle.
•
Use a jack designed
for a high ground clearance
off-road vehicle (such as
the POLARIS Off-Road Utility Jack).
•
Follow the jack manufacturer's instructions.
•
Do
not place any object above or under
a jack.
•
After lifting
vehicle with a jack, never place any part of your body under the vehicle without first properly
blocking vehicle using designated support points.
Check and lubricate all components at the intervals outlined in the EGIMOTORS Maintenance Schedule, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
|
ITEM |
LUBE |
METHOD |
|
Engine Oil |
PS-4 5W-50 4-Cycle Oil |
Add to proper level
on dipstick. See page
90. |
|
Brake Fluid |
DOT 4 Brake Fluid |
Maintain level
between fill lines. See page 111. |
|
Transmission Oil (Main Gearcase) |
AGL Gearcase Lubricant & Transmission Fluid |
See page 96. |
|
Demand Drive Fluid (Front Gearcase) |
Demand Drive
Fluid |
See page 96. |
|
Prop Shaft |
U-Joint Grease |
Locate fittings and grease. |
Prop Shaft
Greasing Point (Center
of Driveshaft) ①

Front
Sway Bar Greasing
Points ②

Rear Sway Bar Greasing
Points ③

Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart. Always use the recommended engine oil. Always change the oil filter whenever changing oil.
Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your dealer can assist.
Vehicle operation with insufficient, deteriorated, or contaminated engine
oil will cause accelerated wear and may result in engine seizure,
accident and injury.Always perform
the maintenance procedures as outlined in the Periodic Maintenance Chart.
EGIMOTORS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities.
Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation. See the Products section for part numbers.
Mixing
brands or using a non-recommended oil may cause serious engine damage. Always
use the recommended oil. Never substitute or mix oil brands.

The oil dipstick is located on the engine. Access the dipstick through either the right or left wheel well (depending on your model).
To check the oil, do the following:
1. Position vehicle
on a level surface and place the transmission in PARK.
2. Stop the engine and allow it to cool down before removing the dipstick.
3.
Raise the cargo box. Unlock
the dipstick lever ①. Remove
the dipstick and wipe it dry
with a clean cloth.
4. Reinstall the dipstick and push it into place.
Do not lock the dipstick.
Make certain the dipstick is inserted all the way into the dipstick tube to keep the depth of the dipstick
consistent.
5. Remove the dipstick and check the oil level.
6.
Add
the recommended oil as necessary
to bring the oil level within the SAFE
range on dipstick. Do not overfill (see NOTICE
below).
A rising oil level between
checks during cold weather operation can indicate
contaminants such as gas or moisture collecting in the crankcase. If the oil level is over the upper mark, change
the oil immediately.
7.
With the cargo box raised, add engine oil through the oil fill cap ② located on top of the valve cover, under the
cargo box.
8.
When finished, reinstall dipstick
and lock the lever. Lower the cargo box and secure in position.
Always change engine oil and filter at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter ① whenever changing the engine oil.
The engine oil dipstick is located on the right front side of the engine. The engine oil fill cap is located on top of the valve cover. Access the oil dipstick and oil fill cap by tilting the rear cargo box.
The crankcase
drain plug ② is located
on the bottom of the crankcase. Access the drain plug through the skid
plate access hole located directly under the crankcase.
Always remove all cargo from the cargo box before
lifting the box to access
the engine.

1. Position vehicle
on a level surface and place the transmission in PARK.
2. Stop the engine and allow it to cool down.
3. Clean the area around
the crankcase drain
plug.
Use caution when performing this procedure. Do not allow hot engine
oil to come into contact with
skin, as serious burns may result.
4.
Place a drain pan under the engine crankcase and remove the drain plug. Allow the oil to drain completely.
5. Remove all cargo from the cargo box.
6. Pull up on the cargo box release lever to tilt the box.
7.
Using the Oil Filter
Wrench, turn the oil filter
① counter-clockwise to remove
it.
8.
Using a clean dry cloth, clean the filter
sealing surface on the engine crankcase.
9.
Lubricate the O-ring on the new oil filter
with a film of fresh engine oil. Check
to make sure the O-ring is in good condition. Install it to specification.
TORQUE: Oil Filter Turn by hand until filter O-ring contacts sealing
surface, then turn an
additional 3/4 turn.
10. Replace the sealing washer
on drain plug.
The sealing
surface on the drain plug should be clean and free of burrs, nicks or
scratches.
11. Reinstall the engine crankcase drain plug. Torque
drain plug to specification.
TORQUE: Crankcase Drain Plug 16
N⋅m
12. Remove oil fill cap. Fill engine with recommended engine oil.
13. Verify the transmission is still in PARK.
14. Start the engine and allow it to idle for 30 seconds.
15.
Stop the engine and inspect for oil leaks. Wait at least 15 seconds before removing the dipstick.
16. Unlock the dipstick lever ③. Remove
the dipstick and wipe it dry with a clean cloth.

The dipstick is located
on the right side of the vehicle.
17. Reinstall the dipstick and push it into place. Do not lock the dipstick.
Make certain the dipstick is inserted all the way into the dipstick tube to keep the depth of the dipstick consistent.
18. Remove the dipstick and check the oil level.
19.
Add
the recommended oil as necessary
to bring the oil level within the SAFE
range on dipstick. Do not overfill.
20. When finished,
reinstall the oil fill cap, oil dipstick
and lock the lever.
21. Dispose of used oil and filter properly.
|
GEARCASE |
LUBRICANT |
CAPACITY |
FILL PLUG TORQUE |
DRAIN
PLUG/ LEVEL CHECK PLUG
TORQUE |
|
Transmission (Main Gearcase) |
AGL Gearcase Lubricant & Transmission Fluid |
1550 mL |
14–19 N·m |
14–19 N·m |
|
Demand Drive Unit (Front Gearcase) |
Demand Drive Fluid |
300–350 mL |
11–14 N·m |
15 N·m |
|
*If your vehicle is equipped with
high mounted intakes: 275 ml |
||||
Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole.
The fill plug is located on the rear of the gearcase. Maintain the fluid level at the bottom of the fill plug hole.
To check the transmission fluid, do the following:
1.
Position the vehicle on a level surface.
2.
Remove the fill plug ①.
3. Check the fluid level.
4.
Add
the recommended fluid to the bottom of the fill plug hole. Do not overfill.
5.
Reinstall the fill plug. Torque to specification.

The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate.
1.
Remove the fill plug ①.
2.
Place a drain pan under the drain
plug ②.
3.
Remove the drain plug. Allow the fluid to drain completely.
4.
Clean and reinstall the drain plug. Torque to specification.
5.
Add
the recommended fluid to the bottom of the fill plug hole.
Do not overfill.
6.
Reinstall the fill plug. Torque to specification.
7.
Check for leaks. Discard
used fluid properly.

Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications.
The front gearcase fill plug ① is located on the right side of the front gearcase.
1.
Position the vehicle on a level surface.
2.
Remove the fill plug ①. Check the
oil level.
3.
Add
the recommended oil as
needed.
4.
Reinstall the fill plug. Torque to specification.

1.
Support the vehicle
securely with a jackstand.
2.
Remove the front tire on the passenger's side for ease of access
(optional).
3.
Remove the fill plug.
4.
Place a drain pan under the drain
plug ② on the bottom right-hand side.
5.
Remove the drain plug. Drain the oil.
6.
Clean and reinstall
the drain plug. Torque to specification.
7.
Add the recommended fluid to the bottom of the fill plug hole. Do not overfill.
8.
Reinstall the fill plug. Torque
to specification.
9.
Check for leaks.
10.
Discard used oil properly.
Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification.
Using non-recommended spark plugs can result in serious engine
damage. Always use EGIMOTORS-recommended spark plugs or their equivalent.
|
ELECTRODE GAP |
NEW OR USED
PLUG TORQUE |
|
0.7 – 0.8 mm |
12 N·m |
Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds. Immediately check the spark plug for correct color.
A hot exhaust system
and engine can cause burns.
Wear protective gloves when removing a spark plug for
inspection.
To inspect the spark plugs, do the following:
1.
Lift the cargo box to access the spark plugs.
2.
Remove the spark plug cap. Using the spark plug wrench provided in the tool kit, remove the plug by rotating it
counter-clockwise.
3.
Reverse the procedure
for spark plug installation.
4.
Torque to specification.
The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.
The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments.
The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil consumption, use of
non-recommended oil, or poor fuel quality.
The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose.
As coolant operating temperature increases, the expanding (heated) excess coolant is forced out of the radiator, past the pressure cap, and into the overflow bottle. As engine coolant temperature decreases, the contracting (cooled) coolant is drawn back up from the tank, past the pressure cap, and into the radiator.
Some coolant level drop on new vehicles is normal as the system is purging itself of trapped air. Observe coolant levels and maintain as recommended by adding coolant to the overflow bottle.
EGIMOTORS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water.
To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
Any time the cooling system has been drained for maintenance or repair, replace the coolant with fresh Antifreeze 50/50 Premix. If the recovery bottle has run dry, the level in the radiator should be inspected. Add coolant as needed.
Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequent engine damage.
Washing the vehicle with a high-pressure hose could damage
the radiator fins and impair the radiator's
effectiveness. Using a high-pressure system is not recommended.
Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories in front of the radiator or behind the cooling fan. Interference with the radiator air flow can lead to overheating and consequentially, engine damage.
1. Remove the hood.

Escaping steam can cause burns.
Never remove the pressure cap while the engine is warm or hot. Always
allow the engine
to cool before removing the pressure cap.
2.
Slowly remove
the radiator cap ①.
3. View the coolant level through the opening.
4. Use a funnel and slowly add coolant as needed.
This procedure is required only if the cooling system has been
drained for maintenance and/or repair.
But if the overflow bottle
has run dry, the level in
the radiator should also be inspected.
5.
Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the
recovery system to function properly. Your EGIMOTORS dealer
can provide the correct
replacement part.
Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool).

1.
Position the vehicle on a level surface.
2.
Lift the hood. View the coolant
level in
the overflow bottle ②.
3.
If
the coolant level is below the safe operating range, lift the hood and
locate the overflow bottle lid. Remove the cap and use a funnel
to add coolant through the filler opening. Reinstall the cap.
If coolant must be added often, or if the overflow bottle runs
completely dry, there may be a leak in the system. Your dealer can inspect
the cooling system.
Only licensed and certified professionals are allowed to check and maintain AC refrigerant levels. Your EGIMOTORS
dealer can assist.
The air conditioning filter is located below the center hood.
1.
Remove the two fasteners and remove the filter cover.
2.
Clean the filter
with low air pressure. Check for damage,
replace if damaged.
Washing the vehicle
with a high-pressure hose could damage the radiator fins and impair the radiator's
effectiveness. Using a high-pressure system is not recommended.
The condenser should be cleaned at the correct service interval as outlined in the Periodic Maintenance Chart. The condenser is located at the front of the vehicle, behind the front grille.
To clean the condenser, do the following:
1.
Stop the machine on a flat level
surface. Place the gear selector in PARK. Stop the engine and exit the vehicle.
2.
Remove the front grille
of the vehicle by pushing down on the two grille tabs ① and pull the top of the grille toward the front of the
vehicle.
3.
Use
low pressure air or water
to clean the condenser.
4.
Reinstall the front grille
and ensure it is snapped into place.

Failure to comply
with the instructions in this warning
can result in severe injury or death. Do not modify any
component of the PVT system. Doing so
may reduce its strength so that a failure may occur at a high speed. The PVT
system has been precision balanced.
Any modification will cause the system to be out of balance, creating vibration
and additional loads on components.
The PVT system rotates
at high speeds,
creating large amounts
of force on clutch
components. As the owner, you have the following responsibilities for your own safety and the safety of others:
•
Always follow
all recommended maintenance procedures. Always look for
and remove debris inside and around the clutch and vent system when replacing
the belt.
•
See your EGIMOTORS dealer
or other qualified service person as outlined in the owner's manual.
•
This PVT system is intended for use on EGIMOTORS products
only. Do not install it in any other product.
•
Always make sure the PVT housing
is securely in place during
operation.
If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt.
Failure to remove ALL debris
when replacing the belt could result in vehicle
damage, loss of control and severe injury or death.
Inspect
the entire clutch outlet duct (including the outlet duct screen) when replacing a drive belt. Remove any debris found in the outlet duct or outlet
duct screen.
To remove
the belt, do the following:
Removal of left rear wheel or left rear shock is NOT necessary
for belt replacement.


1.
Remove the nine fasteners ① that retain the outer clutch
cover.
2.
Pull the clutch cover forward and slide towards
the front of the vehicle
as shown above.
Use care when lifting clutch
cover upwards. Do not damage
cover, intake boot, or electrical harness.
3. Rotate the clutch cover
back and lift up and over the control arm mounting


4. Pull clutch
cover out towards
the rear of the vehicle
as shown ② .
5.
Mark the drive belt direction of rotation so that it can be installed in the same direction.
6.
Insert clutch spreader tool ③ into threaded hole on driven clutch as shown and turn clockwise to spread clutch.
Clutch spreader tool part number 2883577 is found in vehicle tool kit.

7.
Walk the belt out of the driven clutch and drive clutch. Remove the belt from
the vehicle.
To inspect the drive belt, do the following:
1.
Inspect belt for hour-glassing (extreme circular wear in at least one spot and on
both sides of the belt). Hour glassing
occurs when the drive train does not move and the drive clutch engages the
belt.
2.
Inspect belt for loose cords,
missing cogs, cracks, abrasions, thin spots, or excessive wear. Compare belt measurements with a new drive belt.
Replace if necessary.
3.
Belts with thin spots,
burn marks, etc.,
should be replaced
to eliminate noise, vibration, or erratic PVT operation.
Be sure to install
belt in the same direction as it was removed.


1.
With the clutch spreader
tool ① installed, loop the belt over the drive clutch and over the driven clutch.
2.
Rotate the driven clutch and walk the belt into the clutch.
3.
Remove the clutch spreader tool from driven
clutch.
4.
Rotate / spin the driven clutch
and belt approximately 5-7 times to properly
seat the belt in the driven clutch.
5.
Install the clutch
cover into wheel
well as shown above.
6.
Rotate clutch cover over A-Arm ② as shown below. Use care not to damage intake boots or electrical harness.


7.
Pull clutch cover backwards
and align with bolt holes on inner clutch cover as
shown below .
8.
Install and torque the outer
clutch cover bolts ③ to specification
.
TORQUE: PVT Outer Cover Fasteners: 4 N·m

There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating:
1.
Position the vehicle
on a level surface.
2.
Remove the red drain
plug on the outer clutch
cover. Allow the water to drain
completely. Reinstall the drain plug.
3.
Place the transmission in PARK.
4.
Start the engine.
5.
Apply varying throttle for 10-15 seconds
to expel the moisture and air-dry the belt and clutches. Do not hold the
throttle wide open for more than five (5) seconds.
6.
Allow the engine RPM to settle
to idle speed. Apply the brakes. Shift the
transmission to the lowest available range.
7.
Test for belt slippage. If the belt slips, repeat
the process.
8.
Your vehicle requires service
as soon as possible. Your EGIMOTORS dealer
can assist.
If your vehicle
becomes immersed, major engine damage
can result if the
machine is not thoroughly inspected. Take the vehicle
in for service before
starting the engine. Your EGIMOTORS dealer can provide this service.
If it's impossible to take your RANGER to a dealer before starting it, follow the steps outlined below:
1.
Move the vehicle to dry land or at
the very least, to water below the floorboard
(or to water below seat base level if your vehicle is equipped with high mounted intakes).
2.
Dry
any water present
in the air box. Filter replacement is required if water is present.
3.
Remove the spark plugs.
Turn the engine
over several times using the electric start.
4.
Dry the spark plugs and reinstall, or replace with new plugs.
5.
Attempt to start the engine.
If necessary, repeat the drying
procedure.
6.
Take the vehicle in for service
as soon as possible, whether
you succeed in starting it or not. Your EGIMOTORS
dealer can provide the required service.
7.
If water has been ingested
into the PVT follow the procedure for drying.
Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart. In extremely dusty conditions, air filter replacement will be required more often.
1.
Tilt the rear cargo box to access
the airbox.


2.
Release the five airbox
cover latches and lift the cover up and out to access the air filter element.

3.
Remove the air filter element
①.
4.
Inspect the airbox for oil or water deposits.
Wipe away any deposits with a
clean shop towel.
If the filter has been soaked with fuel or oil it must be replaced.
DO NOT attempt to clean the air filter.
5.
Place the air filter
into the airbox.
Reposition the lower airbox cover
and install the three retaining latches.
Make sure the hinge pins are properly seated
when reassembling the airbox
• Never operate
the vehicle without
the spark arrester.
•
Remove any combustible materials from the area.
•
Failure to heed the following warnings while servicing
the spark arrestor could result in serious injury
or death.
•
Never run the engine
in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a
very short time.
•
Do NOT perform service
on the spark arrester while the system
is HOT. Exhaust system temperatures can reach extreme temperatures. Allow components to cool sufficiently
before proceeding.
•
Do not stand behind or in front of the vehicle
while purging the exhaust
system.
•
Never
go under the vehicle while it is inclined.
• Wear eye protection and gloves while servicing.
Use the following procedure to periodically purge accumulated carbon from the exhaust pipe.
1.
Turn off engine
and allow exhaust
to cool sufficiently.
2.
Remove the spark arrester from the tailpipe
of the muffler.
3.
Remove any debris from spark arrester and the tailpipe.
4.
Inspect spark arrester
for holes in mesh screen.
Replace as needed.
5.
Replace spark arrester
and torque bolt to specification.
TORQUE: Spark Arrester
Bolt 14 N·m
The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes.
After opening
a bottle of brake fluid,
always discard any unused portion.
Never store or use a partial bottle. Brake fluid is hygroscopic, meaning
it rapidly absorbs moisture from the air. The moisture
causes the boiling
temperature of the brake fluid to drop, which
can lead to early brake fade and the possibility of accident or severe injury.
Inspect the brake system routinely. Inspect the level of the brake fluid before each operation.
Change the brake fluid every two years and any time the fluid becomes contaminated, the fluid level is below the minimum, or if the type and brand of the fluid in the reservoir are unknown.
1. Position the vehicle on a level surface and turn off the engine.

2.
View the brake fluid level ① at the reservoir in the driver’s
side wheel well. The level should be between the upper (MAX) and lower (MIN) level
lines.
3.
If
the fluid level is lower than the upper level line, remove
the master cylinder cap and add brake fluid to the
upper (MAX) line.
4.
Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings.
Do not apply WD-40®or
any petroleum product
to brake discs.
These types of products are flammable and may also
reduce the friction between the brake pad and caliper.
1.
Check the brake system
for fluid leaks.
2.
Check the brake pedal for excessive travel
or a spongy feel.
3.
Check the friction pads for wear, damage and looseness.
4.
Check brake discs for signs of
cracks, excessive corrosion, warping or other damage. Clean any grease using an approved brake
cleaner or alcohol.
5.
Inspect the brake disc spline and pad wear surface ① for excessive wear. Change pads when worn to 0.762 mm.

Check the steering wheel for specified free-play and smooth operation at the intervals outlined in the Periodic Maintenance Chart section.
1.
Position the vehicle
on level ground.
2.
Lightly turn the steering wheel left and right.
3.
There should be 20-25 mm of free-play.
4.
If
there is excessive free-play or strange
noises, or the steering feels rough or “catchy,” have the steering system
inspected by an authorized dealer.
The
front and rear shocks are located in a fixed position on the vehicle
frame. No other adjustment to shock position
should be attempted.
Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension.

① Stiffest Setting
② Softest Setting
Always heed the following
rules if you make adjustments to this suspension.
•
Always return the suspension to the lowest (softest) setting
after the load is
removed from the vehicle. The increased suspension height will negatively impact vehicle stability when
operating without a load.
•
Always apply the same adjustment setting to both rear wheels.
Tires
age, even if they have not been used or have only been used occasionally.
Cracking of the tread and sidewall rubber, sometimes accompanied by carcass deformation, is an evidence
of aging. Old and aged tires must be checked and inspected
by tire specialists to ascertain their suitability for further use.
Operating your vehicle with worn tires
will increase the possibility of skidding,
loss of control and an accident, which could result
in serious injury
or death. Always replace tires
when the tread depth measures 5 mm or less. Improper tire inflation or the use
of non-standard size or type of tires may adversely affect vehicle handling,
which could result in vehicle damage or personal injury. Always maintain
proper tire pressure.
Always use EGIMOTORS approved size and type of tires
for this vehicle when replacing tires.
Always replace tires when tread depth is worn to 5 mm or less.

Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut.
|
Lug Nut
(Aluminum
Wheels) |
Front and Rear |
163 N·m |
|
Spindle Nut |
Front |
245 N·m + 60° for cotter pin installation |
|
Hub Retaining Nut |
Rear |
245 N·m + 60° for cotter pin installation |
1.
Position the vehicle
on a level surface.
2.
Apply the brakes.
Set the park brake. Turn the key off.
3.
Loosen the wheel nuts slightly.
4.
Elevate the side of the vehicle by placing a suitable stand
under the frame.
5.
Remove the wheel nuts. Remove the wheel.
Improperly installed wheels can adversely affect tire wear and
vehicle handling, which can result in serious injury or death. Always ensure
that all nuts are torqued
to specification. Do not service
axle nuts that have a cotter pin installed. Your dealer can assist.
1.
Place the transmission in PARK.
2.
Place the wheel on the hub with the valve stem toward the outside and rotation arrows on the tire pointing
toward forward rotation.
3.
Attach the wheel nuts and finger-tighten.
4.
Carefully lower the vehicle to the ground.
5.
Torque the wheel nuts to specification.
Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace failed (or failing) lights promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.

The vehicle is equipped with integrated LED lights. In the event of a failure, the entire assembly ① must be replaced.
Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.
When servicing
a halogen lamp,
don't touch the lamp with bare fingers.
Oil from your skin leaves a
residue, causing a hot spot that will shorten the life of the lamp.
1. Remove the hood from the front
cab.
2. Locate the bulb on the back side of the headlight
housing.
3.
Disconnect the harness
from the bulb. Be sure to pull on the connector ①, not on the
wiring.


4.
Turn the bulb counterclockwise and remove it from the headlight housing,
as shown above.
5.
Install the new bulb into the housing and rotate it clockwise 90° to lock it in place.
Make sure the tab on the bulb locates
properly in the housing.
6. Install the harness onto the new headlight bulb and install
the hood.

1.
Ensure the tire pressure of all tires is at recommended levels.
2.
Place the vehicle on a level surface with the headlight approximately 7.6m from a dark wall ①.
3.
Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height.
4.
Apply the brakes.
Start the engine.
Turn on the low-beam headlights.
5.
Observe the headlight aim. The most
intense part of the headlight beam should be aimed 20 cm below the mark placed
on the wall ②. Include the weight of a rider on the seat
while performing this step.
6.
If
a headlight needs adjustment, locate
the three adjustment screws at the back of each headlight (one on top,
two on the bottom).
7.
Rotate the adjustment screw to adjust
the headlight as needed.
When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.
To check the brake lights, do the following:
1.
Turn the key to the ON position.
2.
Depress the brake pedal. The brake light should
come on after about 10mm of pedal travel. If the light
doesn't come on, check the bulb.

If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. To access the fuse box, remove the storage bin under the center rear-most seat. Spare fuses are provided in the fuse box. If you suspect that a fuse or relay may not be working properly, your dealer can assist.
|
FUSE SIZE |
FEATURE SUPPORTED |
|
20A |
Accessory |
|
15A |
Lights |
|
7.5A |
Winch |
|
10A |
Key Switch |
|
10A |
Trickle Charge |
|
15A |
Drive |
|
7.5A |
Display |
|
20A |
Chassis |
|
30A |
EPS |
|
10A |
ECM |
|
20A Circuit Breaker |
Fan |
|
20A |
AMP Power |
Battery electrolyte is poisonous. It contains sulfuric
acid. Serious burns
can result from contact with skin, eyes or clothing.
Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk. Follow
with milk of magnesia,
beaten egg, or vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes
and get prompt
medical attention.
Batteries produce
explosive gases. Keep sparks, flame,
cigarettes, etc. away. Ventilate when charging or using in
an enclosed space. Always shield eyes when working near batteries. KEEP OUT OF
REACH OF CHILDREN.
Your vehicle has a low-maintenance flooded battery. It does not require refilling.
Always keep battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels. Coat the terminals with dielectric grease or petroleum jelly. Be careful not to allow cleaning solution or tap water into a conventional battery.
Improperly
connecting or disconnecting battery cables can result in an explosion and cause serious
injury or death.
When removing the battery,
always disconnect the negative (black)
cable first. When reinstalling the battery, always connect the negative
(black) cable last.
An overheated battery may explode,
causing severe injury or death.
Always watch charging times carefully. Stop charging if the battery
becomes very warm to the touch. Allow it to cool before resuming charging.
The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing strip off or add any other fluid to this battery.
The single most important thing about maintaining a sealed battery is to keep it fully charged. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. If the voltage falls below 12.5V, charge it immediately, or the battery runs the risk of sulfation and reduced battery life.
If you do not drive the vehicle for more than TWO WEEKS, EGIMOTORS recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
EGIMOTORS provides a charging accessory with your vehicle that
allows easy connection to the battery through
the 12V auxiliary outlet, located
on the dash. During charging, place the charger outside of the vehicle
and protect it from moisture.
The 12V socket
located in the rear of 4 seat vehicles is powered after key-on
and CANNOT be used for charging.
If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then store the battery in a cool and dry location. Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger.
When using an automatic charger other than a BatteryMINDer® 2012-AGM - 2 AMP charger, refer to the charger manufacturer's instructions for recharging.
If using a constant current charger (instead of BatteryMINDer® 2012 AGM - 2 AMP charger), use the guidelines below. Always verify battery condition before and 1-2 hours after the end of charging.
|
STATE OF CHARGE |
VOLTAGE (DC) |
ACTION |
CHARGE TIME* |
|
100% |
12.8-13.0 volts |
None, check monthly |
None required |
|
75%-100% |
12.6-12.8 volts |
May need slight charge, if no charge given, check in 2 weeks |
3-6 hours |
|
50%-75% |
12.3-12.6 volts |
Needs charge |
5-11 hours |
|
25%-50% |
12.0-12.3 volts |
Needs charge |
At least
13 hours |
|
0%-25% |
12.0 volts or less |
Needs charge |
At least
20 hours |
|
* Using AGM specific charger at standard amps specified on top of battery |
|||
Improperly connecting or disconnecting battery
cables can result in an explosion and cause serious injury
or death. When removing the battery,
always disconnect the negative (black)
cable first. When reinstalling the battery, always connect the negative
(black) cable last.
To remove the battery, do the following:
1.
Remove the storage bin under the center rear-most seat to access the
battery.
2.
Disconnect the black (-) battery cable first. Disconnect the red (+) battery
cable last.
3.
Remove the battery
hold-down strap.
If electrolyte spills,
immediately wash it off with a solution
of one tablespoon baking soda and one cup water to prevent damage to
the vehicle.
4.
Lift the battery out of the vehicle. Be careful not to tip a flooded
battery sideways, which could spill electrolyte.
1.
Ensure that the battery is fully charged.
2.
Place the battery
in the battery holder.
3.
Coat the terminals
with dielectric grease
or petroleum jelly.
4.
Connect and tighten
the red (positive) cable first.
TORQUE: 4.5 N·m
5.
Connect and tighten
the black (negative) cable last.
6.
Install the battery
hold-down strap and tighten the screws.
7.
Verify that cables are properly
routed.
8.
Reinstall the seat.
Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it's fully charged, and store it out of the sun in a cool, dry place. Check battery voltage each month during storage and recharge as needed to maintain a full charge.
Battery charge can be maintained by using a Polaris battery
trickle charger or by charging about once a month to make
up for normal self-discharge. The battery trickle charger
can be left connected during
the storage period,
and will automatically charge
the battery if the voltage drops below a predetermined point.
Keeping your EGIMOTORS vehicle clean will not only improve its appearance but it can also extend the life of various components.
High water pressure may damage components. EGIMOTORS recommends
washing the vehicle by hand or with a garden hose, using mild soap.
Certain
products, including insect repellents and chemicals, will damage plastic surfaces.
Do not allow these types of products
to contact the vehicle.
The best and safest way to clean your EGIMOTORS vehicle is with a garden hose and a pail of mild soap and water.
1.
Use
a professional-type washing
cloth, cleaning the upper body first and the
lower parts last.
2.
Rinse with clean
water frequently.
3.
Dry surfaces with a chamois
to prevent water spots.
•
Avoid the use of harsh cleaners, which can scratch
the finish.
•
Do not use medium to heavy duty compounds on the finish.
•
Always use clean cloths
and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt
particles that will scratch the finish.
•
Grease all zerk fittings immediately after washing. Allow the engine
to run for a while to evaporate any water that may have entered the engine or exhaust
system.
If a high pressure water system is used for cleaning (not recommended) exercise extreme caution. The water may damage components and could remove paint and labels. Avoid directing the water stream at the following items:
•
Wheel bearings
•
Radiator
•
Transmission seals
•
Brakes
•
Door seals (if equipped)
•
Cab and body panels
•
Labels and decals
•
Electrical components and wiring
•
Air intake components
•
Window seals (if equipped)
•
Throttle and shift cables and controls
If an informational or graphic label becomes illegible or comes off, contact your EGIMOTORS dealer, or other qualified person, to purchase a replacement.
Replacement safety labels
are provided by EGIMOTORS at no charge.
Starting
the engine during the storage period will disturb the protective film created by fogging and damage could occur. Never start the engine during the
storage period.
Make any necessary repairs and clean the vehicle as recommended.
1.
Fill the fuel tank.
2.
Add
EGIMOTORS Carbon Clean Fuel Treatment
or EGIMOTORS Fuel Stabilizer or equivalent fuel treatments or
stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean
removes water from fuel systems, stabilizes fuel and
removes carbon deposits from pistons, rings, valves and exhaust systems.
3.
Allow the engine to run for 15-20 minutes
to allow the stabilizer to disperse
through the entire fuel delivery system.
Change the oil and filter. See the Engine Oil section.
Replace the air filter. See Maintenance Chapter. Clean the air box.
Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Chart.
• Demand drive fluid (front
gearcase)
•
Rear gearcase fluid (if equipped)
•
Transmission fluid
•
Brake fluid (change every two years and any time the fluid looks dark or contaminated)
• Coolant (test strength/fill)
Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart.
1.
Treat the fuel system
with EGIMOTORS Carbon
Clean or other
equivalent fuel treatment. Follow
the instructions on the container. Start the engine.
Allow it to idle for several
minutes so the Carbon Clean reaches the injectors. Stop the
engine.
2.
Remove the spark plugs and add
29.5–44 cc. of engine oil. To access the plug holes, use a section of clear 6
mm hose and a small plastic squeeze bottle filled with the pre-measured amount
of oil. Do this carefully! If you miss the plug holes, oil will drain from the spark plug cavities
into the hole at the front of the cylinder head, and appear to be an oil leak.
3.
Reinstall the spark plugs.
Torque to specification.
4.
Apply dielectric grease to the inside of each spark plug cap. Do not reinstall
the cap onto the plug at this step.
5.
Turn the engine over several times.
Oil will be forced in and around the piston rings and ring lands, coating the cylinder with a protective film of fresh oil.
6.
Reinstall the spark plug caps.
7.
If
EGIMOTORS fuel system
additive is not used, fuel tank, fuel lines, and injectors should be completely drained
of gasoline.
Be sure the storage area is well ventilated. Cover the vehicle with a genuine EGIMOTORS cover. Do not use plastic or coated materials. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation.
Engine exhaust
contains poisonous carbon
monoxide and can cause loss of
consciousness or death. Never run an engine in an enclosed area.
1.
Check the battery electrolyte level and charge
the battery if necessary. Install it in the vehicle. Make sure the
battery vent hose is routed properly and that it's not pinched or restricted in any way.
2.
Make sure spark plugs are tight.
3.
Fill the fuel tank with fuel.
4.
Check all the points listed in
the Daily Pre-Ride Inspection. Tightness
of the bolts, nuts and other fasteners should be checked
by an authorized dealer or other qualified service facility.
5.
Lubricate at the intervals outlined
in the Periodic Maintenance Chart.
Follow these procedures when transporting the vehicle.
1.
Apply the brakes.
2.
Place the transmission in PARK. Stop the engine.
3.
Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
4.
Remove the key to prevent
loss during transporting.
Cargo
and other loose vehicle parts may fly off while transporting this vehicle.
Secure
or remove all cargo, and inspect the unit for loose parts prior to transport.
If transporting the vehicle in a non-enclosed trailer, then the vehicle must FACE
FORWARD, or roof must be removed.
Failure
to comply may allow airflow,
vibration, or other factors to separate the roof from the vehicle and cause an
accident, resulting in serious personal injury or death.
5.
Secure the fuel cap and seat. Ensure that the seat is attached
correctly and is not loose.
6.
Using suitable straps or rope, always secure the vehicle to the trailer
using the designated tie down points (front and rear).
Front Tie-Down Location
① Front tie-down points

Rear Tie-Down Locations
② Rear tie-down points

|
DESCRIPTION |
SPECIFICATION |
|
Gross
Vehicle Weight (includes weight
of operator, passenger, cargo, accessories) |
1260 kg |
|
Unladen mass in running order |
795 kg |
|
Test
GVW - Rollover Protection
System (ROPS) |
1701 kg per OSHA®
29 CFR 1928.53 |
|
Fuel Capacity |
37,9L |
|
Engine Oil Capacity |
2.4 L |
|
Coolant Capacity |
5.35 L |
|
Overall Length |
377 cm |
|
Overall Width |
155 cm |
|
Overall Height |
193 cm |
|
Wheelbase |
287 cm |
|
Cargo Box Dimensions (Inside) |
93 x 137 x 32 cm |
|
Ground Clearance |
36 cm |
|
Min. Turning Radius |
555 cm |
|
Towing Capacity |
750kg (unbraked) 1300 kg (inertia braked) |
|
Hitch Tongue Capacity |
75kg |
|
DESCRIPTION |
SPECIFICATION |
|
Max. Cargo
Box Load |
375 kg |
|
Engine |
4-Stroke DOHC Twin Cylinder |
|
Displacement |
999 cc |
|
Bore x Stroke
(mm) |
93 mm x 73.5 mm |
|
Stator Output |
660 W @ 3000
RPM |
|
Compression Ratio |
10.8:1 |
|
Starting System |
Electric |
|
Fuel System |
Electronic Fuel
Injection |
|
Ignition Timing |
ECU Controlled 32° +/- 2° @ 5000
RPM |
|
Spark Plug/ Gap |
MR7F / 0.7-0.8 mm |
|
Lubrication System |
Wet Sump |
|
Cooling |
Liquid |
|
Front Suspension |
Dual A-Arm
25.4 cm Travel |
|
Rear Suspension |
Dual A-Arm
25.4 cm Travel |
|
Ignition System |
Digital CDI |
|
Driving System Type |
Pro-PVT |
|
Shift Type |
Single Lever
(H/L/N/R/P) |
|
Gear Reduction - Low |
Front 9.65:1/
Rear 28.84:1 |
|
Gear Reduction - Reverse |
Front 9.16:1
/ Rear 27.39:1 |
|
Gear Reduction - High |
Front 4.35:1
/ Rear 13.01:1 |
|
Drive Ratio
- Front |
3.23:1 |
|
Tire Size - Front |
225/73-14 |
|
DESCRIPTION |
SPECIFICATION |
|
Tire Size - Rear |
275/60-14 |
|
Tire Pressure - Front |
0,69 Bar |
|
Tire Pressure - Rear |
1,65 Bar |
|
Brakes, Front/Rear |
Foot Activated, 4 wheel hydraulic disc with dual-bore front calipers |
|
Hood Headlights |
LED (if equipped) Halogen (if equipped)
55W Low Beam 60W High
Beam |
|
Taillights |
LED |
|
Brake Light |
LED |
|
PRODUCT |
SIZE (QUANTITY) |
QUANTITY |
PART NUMBER |
|
Fogging Oil |
355 ml aerosol |
12 |
2870791 |
|
0.95 L |
12 |
2871517 |
|
|
PS-4 |
0.95
L |
12 |
2876244 |
|
1.90
L |
8 |
2877490 |
|
|
3.8 L |
4 |
2876245 |
|
|
PS-4 Extreme Duty |
0.95 L |
12 |
2878920 |
|
1.90 L |
8 |
2878922 |
|
|
3.8 L |
4 |
2878919 |
|
|
0.95 L |
12 |
2889395 |
|
|
3.8 L |
4 |
2889396 |
|
|
AGL |
0.95
L |
12 |
2878068 |
|
3.8 L |
4 |
2878069 |
|
|
Pump for Gallon Jug |
— |
1 |
2870465 |
|
Demand Drive |
0.95
L |
12 |
2877922 |
|
9.5 L |
2 |
2877923 |
|
|
Antifreeze / Coolant |
0.95 L |
12 |
2880514 |
|
3.8 L |
6 |
2880513 |
|
|
Grease Gun Kit, Premium All Season |
— |
1 |
2871312 |
|
All Season Grease |
89 mL packs |
6 |
2871322 |
|
414 mL cartridge |
1 |
2871423 |
|
|
Premium Starter Grease |
— |
1 |
2871460 |
|
U-Joint Grease |
89
mL tube |
24 |
2871515 |
|
414 mL cartridge |
1 |
2871551 |
|
|
Dielectric Grease (Nyogel®) |
— |
1 |
2871329 |
|
PRODUCT |
SIZE (QUANTITY) |
QUANTITY |
PART NUMBER |
|
Carbon Clean |
355 mL bottle |
12 |
2871326 |
|
Fuel Stabilizer |
473 mL |
12 |
2870652 |
|
9.5 L |
2 |
2872280 |
|
|
DOT 4 Brake Fluid |
— |
1 |
2872189 |
|
Loctite® 565 Thread Sealant |
— |
1 |
2871956 |
|
BatteryMINDer® 2012 AGM - 2 AMP
Charger |
— |
1 |
2830438 |
|
POSSIBLE CAUSE |
SOLUTION |
|
Driving onto a pickup
or tall trailer in high range |
Use low range during
loading. |
|
Starting out going up a steep
incline |
Use low range. |
|
Driving at low RPM or ground
speed – 3–7 mph (4.8–11.3 km/h) |
Drive at a higher
speed or use low range
more frequently. |
|
Insufficient warm-up
at low ambient
temperatures |
Warm
the engine at least 5 minutes. With the transmission in neutral, advance the throttle to about 1/8
throttle in short
bursts, 5 to 7 times. The belt will become more
flexible and prevent belt burning. |
|
Slow/easy clutch engagement |
Use the throttle quickly and effectively. |
|
Towing/pushing
at low RPM/low ground
speed |
Use low range only. |
|
Utility use/plowing |
Use low range only. |
|
Stuck in mud or snow |
Shift the transmission to low range
and carefully use fast, aggressive throttle application to
engage clutch. WARNING: Excessive throttle may cause loss of control
and vehicle rollover. |
|
Climbing over large objects
from a stopped position |
Shift the transmission to low range
and carefully use fast, brief,
aggressive throttle application to engage clutch. WARNING: Excessive throttle may cause loss of control
and vehicle rollover. |
|
Belt
slippage from water or snow ingestion into the PVT system |
Dry out the PVT.
Prevent water from entering the PVT intake
duct. See Intake Pre-Filters
for more information. Inspect clutch seals
for damage if repeated leaking occurs. |
|
Clutch malfunction |
An authorized dealer can
assist. |
|
Poor engine performance |
Check for
clogged air filter, clogged fuel filter, water in the fuel or foreign material in fuel tank
or fuel lines.
An authorized dealer
can assist. |
|
Slippage from failure to warm up belt |
Always warm
up the belt by operating below 48 km/h
for 1.6 km. When the temperature is below freezing, operate for 8km. |
|
Wrong or missing belt |
Install the recommended belt. |
|
Improper break-in |
Always break
in a new belt and/or
clutch. |
|
POSSIBLE CAUSE |
SOLUTION |
|
Low battery voltage |
Recharge the battery. |
|
Loose battery connections |
Check all connections and tighten. |
|
Loose solenoid connections |
Check all connections and tighten. |
|
Loose electronic control box connections |
Inspect, clean, reinstall connectors. |
|
POSSIBLE CAUSE |
SOLUTION |
|
Out of fuel |
Refuel |
|
Water is present
in fuel |
Drain the fuel system and refuel |
|
Old or non-recommended fuel |
Replace with fresh
recommended fuel |
|
Fouled or defective spark plug |
Inspect plug and
replace if necessary |
|
No spark to spark plug |
Inspect plug and
replace if necessary |
|
Water or fuel in crankcase |
See your EGIMOTORS dealer or other
qualified person |
|
Low battery voltage |
Recharge
the battery to 12.8 VDC |
|
Mechanical failure |
See your EGIMOTORS dealer or other
qualified person |
|
POSSIBLE CAUSE |
SOLUTION |
|
Weak spark from
spark plug |
Inspect,
clean and/or replace
spark plug |
|
Incorrect spark
plug gap or heat range |
Set gap to specs or replace plug |
|
Old or non-recommended fuel |
Replace with fresh
recommended fuel |
|
Incorrectly installed spark plug wires |
Your authorized dealer can assist |
|
Mechanical failure |
Your authorized dealer can assist |
|
Loose ignition connections |
Check all connections and tighten |
|
Water present in fuel |
Replace with fresh
recommended fuel |
|
POSSIBLE CAUSE |
SOLUTION |
|
Poor quality
or low octane
fuel |
Replace with recommended fuel |
|
Incorrect spark
plug gap or heat range |
Set gap to specs
or replace plug |
|
POSSIBLE CAUSE |
SOLUTION |
|
Fouled or defective spark
plug |
Inspect, clean
and/or replace spark
plug |
|
Worn or defective spark
plug wires |
Your authorized dealer can assist |
|
Incorrect spark
plug gap or heat range |
Set gap to specs
or replace plug |
|
Loose ignition connections |
Check all connections and tighten |
|
Water present in fuel |
Replace with new fuel |
|
Low battery voltage |
Recharge battery to 12.8 VDC |
|
Incorrect fuel |
Replace with recommended fuel |
|
Clogged air filter |
Inspect and clean or replace |
|
Clogged intake
pre-filter |
Inspect and
clean (with soapy
water) or replace |
|
Other mechanical failure |
Your authorized dealer can assist |
|
POSSIBLE CAUSE |
SOLUTION |
|
Out of fuel |
Refuel |
|
Kinked or plugged fuel
vent line |
Inspect and
replace |
|
Water is present in fuel |
Replace with new fuel |
|
Fouled or defective spark
plug |
Inspect, clean
and/or replace spark
plug |
|
Worn or defective spark
plug wires |
Your authorized dealer can assist |
|
Incorrect spark
plug gap or heat range |
Set gap to specs
or replace plug |
|
POSSIBLE CAUSE |
SOLUTION |
|
Loose ignition connections |
Check all connections and tighten |
|
Low battery voltage |
Recharge the
battery |
|
Incorrect fuel |
Replace with fresh recommended fuel |
|
Clogged air filter |
Inspect and clean or replace |
|
Clogged intake
pre-filter |
Inspect and
clean (with soapy
water) or replace |
|
Other mechanical failure |
Your authorized dealer can assist |
|
Overheated engine |
Clean radiator screen and core,
clean engine exterior, and check coolant level. Your dealer can assist. |
EGIMOTORS gives a ONE YEAR LIMITED WARRANTY on all components of your Tractor against defects in material or workmanship.
This warranty covers parts and labor charges for repair or replacement of defective parts and begins on the date of purchase by the original retail purchaser. The duration of this warranty may vary by international region based upon local laws and regulations.
At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to EGIMOTORS within ten days of purchase. Upon receipt of this registration, EGIMOTORS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not signed the original registration and received the customer copy, please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH EGIMOTORS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation.
This EGIMOTORS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any damage to any vehicle, component, or part as a result of being structurally altered or electrically,, modified, neglected, improperly maintained or used for racing, competition or purposes other than for which it was designed.
This warranty excludes damages or failures resulting from improper lubrication; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or unapproved components, accessories, or attachments; use of unapproved software or calibration; unauthorized repairs; or repairs made after the warranty period expires or by an unauthorized repair center.
This warranty excludes the expected reduction in range or capacity that the high-voltage battery pack may experience as a result of time and usage.
However, a high-voltage battery pack that exhibits a capacity reduction in excess of 20% of the published nominal capacity is covered under the limited warranty. The reduction would need to be verified by an authorized dealer by checking the battery management system (BMS) log data.
This warranty excludes non-recoverable high-voltage battery packs. It is the owner’s responsibility to ensure the state of charge (SoC) of the high-voltage battery is maintained properly and never fully depleted. If the high-voltage battery charge becomes fully depleted, the high-voltage battery can cease operating permanently (also known as non-recoverable)
This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or any parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were not designed or not intended, including but not limited to the following items:
•
Wheels and tires
•
Suspension components
•
Brake components
•
Seat components
•
Steering components
•
12–Volt Battery
•
Light bulbs/Sealed beam lamps
•
Lubricants
•
Finished and unfinished surfaces
•
Bushings
•
Hydraulic components and fluids
•
Circuit breakers/Fuses
•
Electronic components
•
Sealants
•
Coolants
•
Bearings
1.
Mixing oil brands or using non-recommended oil may cause engine damage. We recommend the use of POLARIS
engine oil.
2.
Damage or failure resulting
from the use of non-recommended lubricants or fluids
is not covered by this warranty.
This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or personal time.
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT EGIMOTORS OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. EGIMOTORS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE.
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE ABOVE ONE YEAR WARRANTY PERIOD. EGIMOTORS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY.
If your vehicle requires warranty service, you must take it to a EGIMOTORS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR
RESPONSIBILITY.) EGIMOTORS suggests that you use your original selling dealer; however, you may use any EGIMOTORS Servicing Dealer to perform warranty service.
You are responsible for presenting your vehicle to an authorized EGIMOTORS dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. However, any damage caused to the product by you or any non-authorized third party may void this warranty. Warranty or Service Bulletin repairs must be done by an authorized EGIMOTORS dealer, or other qualified person authorized by EGIMOTORS.
If you are traveling temporarily outside the country where your product was purchased, you should take your product to an authorized EGIMOTORS dealer, or other qualified person authorized by EGIMOTORS. You must show the dealer photo identification from the country of the selling dealer's authorized location as proof of residence. Upon residence verification, the servicing dealer will be authorized to perform the warranty repair.
If you move to another country, be sure to contact EGIMOTORS Customer Assistance and the customs department of the destination country before you move. Product importation rules vary considerably from country to country. You may be required to present documentation of your move to EGIMOTORS in order to continue your warranty coverage. You may also be required to obtain documentation from EGIMOTORS to register your product in your new country. We recommend that you register your product at a local authorized EGIMOTORS dealer promptly after you move.
If you purchase a EGIMOTORS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. However, we encourage you to promptly register your product at your local authorized EGIMOTORS dealer to receive safety information and notice regarding your product.
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS PRODUCT IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S
AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from EGIMOTORS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions. This policy does not apply to products registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location. This policy does not apply to Safety Bulletins
If vehicle is equipped with windshield, remove windshield, or tilt windshield up.
Remove any hardware
attached to ROPS right-hand A-pillar.
If your product is registered outside of the country where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety recalls. Products registered to government officials or military personnel on assignment outside of the country where the product was purchased will continue to be covered by the Limited Warranty.
Please work with your dealer to resolve any warranty issues. Dealership contacts can be found via this website, if needed:
Sho Should your dealer require any additional assistance, they will contact the appropriate person at EGIMOTORS.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state or in different countries. If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect.
For questions
reach EGIMOTORS on www.egimotors.it
.
Use the following chart to record periodic maintenance.
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DATE |
MILES (KM) OR HOURS |
TECHNICIAN |
SERVICE PERFORMED / COMMENTS |
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For more information
visit www.Egimotors.it
Egimotors
Via Filippo da Desio 49/51
20832 Desio (MB) ITALY
info@polarisitalia.com